Category Archives: Aluminum Die Casting

Porosity–What is it?

What is Die Casting Porosity? In order for you to know what die casting porosity is, you need to know the basics. Die casting is a process wherein a particular amount of molten metal is put inside a container, then it is applied with great force so as to force it into a die cast mold. After this, the metal is left to cool down and harden then it is removed. The same process is repeated over again. Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper.

It is a kind of factory defect in which die casts contain small pockets of void space and air within the metal or plastic, causing it to become porous. Eventually, these air pockets cause the die casted material to become brittle and weak. Usually, die casting porosity is an unwanted result and is considered as a substandard product.

Basically, it is caused by poor handling and casting process. There might have been small cracks and crevices in the machine where the air could come in. The mixing process of the metal may have been poor, therefore creates bubbles inside the metal. One needs to check up the machine used for die casting regularly to prevent this kind of problem. It is also recommended to use vacuum devices to suck out the air inside the molten substance to reduce the incidence of die casting porosity.

Die Casting Parts
Die Casting Parts

Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

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Aluminum Auto Parts

Die Casted Aluminum Auto Parts. Aluminum Auto Parts are becoming very popular among car manufacturers all over the world. Using aluminum has proven to be better compared to using other types of metal such as steel because of its properties. First of all, aluminum as just as strong and durable, if not even stronger and more durable, than steel, secondly aluminum weighs significantly lower than steel of the same size. In fact, Aluminum Car Parts weighs only a third of the same steel parts, making it easier to handle and adding less weight to the car. Aluminum can be mined almost everywhere in the world making it a cheap metal as well. Lastly, Aluminum Auto Parts can be die casted to meet demands for bulk orders.

The manufacturing process known as die casting aluminum is perfect for making small sized parts as well as medium sized parts. The finish of the product is amazing as the dimensions are accurate and the surface finish great. In other words, the resulting parts are high standard and consistent each time. This is because Aluminum Auto Parts are made first by liquefying the aluminum. The resulting liquid metal is then injected into molds, its crevices will give the liquid its new shape. Applying pressure of around 1,500 PSI to 30,000 PSI, the liquid is forced into every nook and cranny of the mold. This increases the accuracy of the product’s dimensions. The molds are then set aside to cool for a while and once they are opened, the Aluminum Auto Parts are finished.

Die Casting Aluminum Auto Part
Automotive Die Casting Parts

Kinetic Die Casting Company makes aluminum die castings as die casting auto parts. We make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

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The Roles in Welding Aluminum Parts

The Roles in Welding Aluminum Parts. Have you ever heard of welding? The welding industry is growing fast and the requirements for the materials are also getting tough. It is in this sense that the welding companies see the usefulness of aluminum and its alloys. Basically, the aluminum die cast parts types are fairly amenable when it comes to welding metalwork pieces. Aluminum is after all considered to be one of the best metals to use because of its fluidity during the heating process. Even when a much lower or a relatively higher temperature is used, there is really no problem in handling the aluminum and its alloys.

First of all, aluminum bears properties that react effectively in the welding process. It easily melts and then never cracks even after solidifying. The procedure of aluminum welding is performed depending on the aluminum parts types. Many of these parts are those that contain the so called commercial grade aluminum which are compacted with about 99% of purity. Therefore, the effects of the heat treatment vary as well. Those that have lead or copper in them are too hard to weld and usually end up cracking during the process of welding.

Secondly, the welding procedure of the aluminum parts types include the TIG and MIG along with the other traditional techniques of resistance welding, plasma, gas, and use of covered electrodes. TIG is the approach used in generating the fine surface finishes and in the welding of pipes and repairing the castings. Meanwhile, the MIG technique suits the welding of thicker aluminum metal pieces that require a longer welding cycle.

Die Casting Parts
Die Casting Parts

Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

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Efficiently Manufactured Aluminum Lighting Fixtures

Efficiently Manufactured Aluminum Lighting Fixtures. Aluminum Lighting Fixtures are used in buildings, homes, tunnels and other man made structures that would eventually need artificial lighting because the sun’s rays doesn’t reach them. It is an integral part of any man made building because people rely mainly on their eyes to navigate and accomplish tasks, without lighting they wouldn’t be able to work or get to where they need to. Aluminum Lighting Fixtures are also used in outdoor lighting as well. This means that they will be exposed to sun, rain and other elements which can damage them. They use aluminum so that it can last longer.

Furthermore, Aluminum is one of the most durable and strongest materials that are used today. It is more durable, if not just as durable as steel, but at the same time it is cheaper as well. This metal can be mined all over the world which makes it very accessible. Also, aluminum is just a third in weight compared to steel which makes it easier to work with. In turning the metal into the finished product, nothing is better than using aluminum die casting.

Die casting is a manufacturing process which is similar to permanent mold casting. The first step is the same wherein the material used is melted into liquid form. The difference is that in die casting, the liquid is injected into high pressure molds. They will then be allowed to cool and solidify and the result is that die casted Aluminum Lighting Fixtures are better accuracy in dimensions, smoother surface and much more uniform compared to permanent mold casting.

Die Casting Light Fixture Parts
Light Fixture Die Casting Parts

Kinetic Die Casting Company makes aluminum die castings as Lighting Fixture Die Castings. We make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

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The Best of Aluminum Die Casting Companies

The Best of Aluminum Die Casting Company. A lot of manufacturers always look for the best aluminum die casting company. Aside from their products needing a lot of aluminum die parts and components, the metalworking industry provides a variety of companies that offer the same type of service. Although competition may be tough and selections may come in great numbers, there is always the possibility of choosing the wrong company to execute your specific needs. A lot of sample companies have their own catalogs online that prospective customers may review and take note of. It is important to have an overall knowledge of the common rates and processes involving die casting prior to selecting your own aluminum die casting company.

Furthermore, such companies commonly provide intensive analysis of how their process is done. An ideal aluminum die casting company has a specific team for every step involved in the die casting process. These subdivisions allow better outputs of dies by use of well conducted design imports. The specific people who oversee the manufacturing system should also conduct quality control to provide consumers with the best products in accordance to their specific requests. Most dies require precise measurements that must be followed regardless of the number of items being requested. There are also die casting companies that specialize in complex pressure vessels as well as other difficult components. These are companies that have been around in the industry for quite some time and have mastered the entire process of aluminum die casting. Consumers must also be on the lookout for companies that have proven themselves throughout the years and have efficiently served the metalworking industry.

Die Casting Parts
Die Casting Parts

Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

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