How Are Diecast Heating Plates Used? Diecast heating plates are used to increase the temperature of certain objects, which are done for testing and other experimental purposes. Depending on the design and purpose of the heating plate, it can also …
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Category Archives: Aluminum Die Casting
About Aluminum Die Casting Parts And The Die Casting Process
About Aluminum Die Casting Parts And The Die Casting Process. One of the most important materials used in the industrial world is aluminum die casting. Aluminum die parts are produced through the process of die casting. Die casting is a process wherein molten metal is forced under high pressure in order to mold a metallic cavity. The mold cavity is created through the use of 2 hardened tool die which are machine made and will work similarly to an injection mold during its process. Most die castings are created through other metals like zinc, magnesium, pewter or tin, but the most common type of metal used is aluminum.
Aluminum casting equipment and metal die tends to aids various types of industries because die casting is relatively simple. It only involves four main steps. Aluminum die casting is beneficial for various types of applications. Die castings made from aluminum have closer dimensional limits than that of thinner sections and permanent mold castings are stronger. They can be produced at low costs and can be made with sand cores in order to yield various shapes which are not often seen in different die casting projects. They also smoother finishes with smaller sized cored holes and permanent castings which are less porous than regular die casts produced through other metals.
There are various types of aluminum casting parts that are used today. Most of them can be seen in the industrial world where car parts or electrical tools are required. Aluminum die casts are also seen in manufacturing home appliances and computers.
This is the blog on the Kinetic Die Casting Company web site. KDC makes several types of Aluminum Parts for Brackets. Look at this website page for more details: www.kineticdiecasting.com/bracket.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Why Most People Use Aluminum Die Castings
Why Most People Use Aluminum Die Castings. One of the most beloved metals used in the die casting process is aluminum. Aluminum is utilized by various companies around the globe because of its renowned strength and outstanding properties. Aluminum has the ability to withstand various types of stress based on its cooling process or through brittle temperature ranges. Aluminum also has the ability to flow readily to the die and fill each thin section perfectly. Most of the time, this is important in die casting since if the sections are filled perfectly, it will prevent any imperfections with byproduct. Molten aluminum has the ability to stick to die surfaces. It has a rating based on nominal compositions or iron, which is around 1%. Aluminum also passes the standard slat spray test.
Another reason why people used aluminum die castings is that aluminum die castings can connect with any electroplate. Approximately 95% of the standard aluminum die castings created today are made of 380 Aluminum. Some of the die casting alloys used today should also include aluminum. For instance, specific die casting alloys like ZAMAK, or zinc aluminum has an aluminum additive. The AA or Aluminum Association standards or regulates the die castings used today. The most standard types include AA 384, AA 380, AZ 91D and AA 390. The maximum weight limit for the production of aluminum die casting and with other types of metals such as zinc or magnesium castings is approximately 32 kg or 70 pounds. Of course, special weight limits also include including 4.5 kgs or 10 lbs, 20 kg or 44 lbs and 34 kg or 75 lbs respectively. The metals used in the mix define the thickness and the minimum draft required for die casting as allowed by the Aluminum Association.
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This is the blog on the Kinetic Die Casting Company web site. Here are some Die Casting Parts Pictures Images. Look at this website page for more details: www.kineticdiecasting.com/kdcgallery/index.php. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
The Environment and Aluminum Die Castings
The Environment and Aluminum Die Castings. In our Earth’s crust, aluminum is the most abundant (8.3% by weight) metallic element and the third most abundant of all elements (after oxygen and silicon).
Kinetic Die Casting Company produces parts using aluminum. Aluminum is theoretically 100% recyclable without any loss of its natural qualities. The global per capita stock of aluminum in use in society (i.e. in cars, buildings, electronics etc.) is 80 kg. Much of this is in more-developed countries (350–500 kg per capita) rather than less-developed countries (35 kg per capita). Knowing the per capita stocks and their approximate lifespan is important for planned recycling.
Other manufacturing materials, such as steel and plastic, can not be recycled or have limited recycle ability. These materials fill our landfills and break down very slowly. Many plastic materials appear as if they will last forever in our landfills.
Recovery of aluminum via recycling has become an important facet of the aluminum industry. Recycling involves melting the scrap, a process that requires only 5% of the energy used to produce aluminum from ore, though a significant part (up to 15% of the input material) is lost as dross (ash-like oxide). The dross can undergo a further process to extract aluminum.
Recycled aluminum is known as secondary aluminum, but maintains the same physical properties as primary aluminum. Secondary aluminum is produced in a wide range of formats and is employed in 80% of aluminum alloy castings.
The aluminum die castings manufactured by Kinetic Die Casting Company are made from 100% recycled aluminum that has been alloyed into the proper aluminum alloy that our customers specify. Typically, A380, A360 or A413 aluminum alloys.
Contact Kinetic Die Casting Company today and get a price for your 100% recycled aluminum parts. Buy 100 parts or 5,000 parts.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, CA 91605
818-982-9200
Click Here:Request Price for Die Casting Parts
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Posted in Aluminum Die Casting, newsletter
Tagged aluminum, die casting, Diecasting Process, Manufacturing
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Aluminum Die Casting–A Brief Description
Die Casting, A Brief Description:
Diecasting is a manufacturing procedure in which molten metal is injected, under pressure, into a hardened steel die or also called mold. Dies are often water-cooled. Dies are then opened, and the die castings are ejected (many times thousands of parts each day, sometimes only a few hundred). Once the tooling is paid for, die casting is a very inexpensive aluminum part manufacturing process.
Aluminum die casting alloys
Aluminum die casting Alloy Information:
|
ALUMINUM DIE CASTING ALLOY MATERIALS |
||||
|
A360 Aluminum |
A380 Aluminum |
A383 Aluminum |
A413 Aluminum |
|
| Silicon (Si) |
9.0-10.0 |
7.5-9.5 |
9.5-11.5 |
11.0-13.0 |
| Iron (Fe) |
2.0 |
2.0 |
1.3 |
2.0 |
| Copper (Cu) |
0.6 |
3.0-4.0 |
2.0-3.0 |
1.0 |
| Manganese (Mn) |
0.35 |
0.50 |
0.50 |
0.35 |
| Magnesium (Mg) |
0.4-0.6 |
0.10 |
0.10 |
0.10 |
| Nickle (Ni) |
0.50 |
0.50 |
0.30 |
0.50 |
| Zinc (Zn) |
0.50 |
3.0 |
3.0 |
0.50 |
| Tin (Sn) |
0.15 |
0.35 |
0.15 |
0.15 |
| Others |
0.25 |
0.50 |
0.50 |
0.25 |
| Aluminum (Al) |
Balance |
Balance |
Balance |
Balance |
Other Die Casting Technical Information
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Three Types of Aluminum Castings
Three Types of Aluminum Castings. Aluminum die castings are used to by a lot of metalworking companies to form the perfect aluminum material, without having to spend a lot of money and wasting a lot of time. Due to the versatility of these processes, a lot of companies have turned to this unique way in forming one of the most dependable alloys that is used for several components in the same industry. There are a lot of items that were produced out of aluminum castings from the Washington Monument’s cap to the ancient tea kettles used by people who lived hundreds and hundreds of years ago. Although there have been a lot of improvements in the process of aluminum castings, most of the companies still resort to the traditional means of using molten metal to form some of the most intricate dies in history.
Aluminum castings can come in three diverse methods. Out of the three (permanent mold casting, sand casting and die casting), die casting is considered as the most popular among all companies in the metalworking industry. Although sand casting is known to be more versatile due to its delicate patterns, die castings prove to produce the most durable components used by a lot of automobile franchises and even the smallest of modern electronic gadgets. Other would say, however, that permanent mold castings also produce durable materials, but may need more expensive equipments and methodologies compared to the two other methods. Although these three processes may have a lot of differences, it can be agreed that aluminum castings are highly effective in whichever method they are performed under.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
