Tile Molds Update, We have published new article to the blog in our Tile Mold website. Have A Better Home with KDCHave a Better Home with KDC. Concrete roof tiles come with many intricate architectural designs and shapes, mainly: Flat …
Continue reading
Category Archives: Auto Parts
Evaluating Aluminum Die Castings used for Motorcycles
Evaluating Aluminum Die Castings used for Motorcycles. Traditionally, motorcycle parts are created through sand casting. In order to produce more volume in less time, and to improve the specifications of the parts, manufacturing companies shifted to die casting. Aluminum die castings used for motorcycles have better finishes and stronger builds.
Often, the first noticeable die cast parts of a motorcycle are the motor and the frame. These are made from aluminum, usually of grade A380. The frame of the motor has a very intricate design. It has ridges, holes and notches to accommodate the engine, screws and other attachments. Such difficult design is best made by die casting. To make die castings used for motorcycles, a pair of dies is used as the mold cavity. Molten aluminum is processed at lower temperatures, in a process called “cold” chamber casting.
You can easily spot a well-crafted aluminum motor casing. A smooth external finish is an indication of fine post-machining procedures, like trimming excess aluminum and sanding the surface. The modern method for the casing is central-vacuum die casting, which still employs cold-chamber casting. In some cases, some parts of the motor are casted individually. Then, they will be joined by screws or by welding.
Die castings used for motorcycles are also evaluated in terms of porosity. This can be microscopically examined. Porosity refers to the number and size of air bubbles inside the finished motor case. More bubbles means that your case can easily fail or break due to heating or impact. Competitive manufacturers pass the standards of OEM and ODM. Their products are also tested on load and temperature conditions by scientists.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote
Posted in Auto Parts
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, American Business, automotive
1 Comment
Applications of Metal Working: Die Castings Used for Trucks
Applications of Metal Working: Die Castings Used for Trucks. Die casting is a popular method for cutting and shaping metal for industrial and commercial purposes. Die castings used for trucks is a good example. In the field of transportation equipment, safety is of the highest priority. This can be accomplished by having strong machine components and frames. Of course, they must have the right specifications down to the nearest fraction of a micrometer. Die casting satisfies all these requirements.
In die casting, molten metal is forced rapidly to take the shape of a mold. Then, high pressure (starting at 10 mega Pascals) is exerted until the metal cools and solidifies. Then, using ejector pins, the finished product will be released from the mold. Traditionally, sand casting is used to create die castings used for trucks. However, high pressure die casting produces finer products. They also produce higher resistances to multi-directional stresses.
A good example of a part processed this way is the engine block. Most trucks have engines which are made from magnesium and aluminum. Aluminum is a very light metal, with high resistance to corrosion. Magnesium is very tough, with a high strength to weight ratio. Both of these metals have relatively high melting points. They are die-casted in a cold-chamber system, which further increases their yield strengths.
Die castings used for trucks also include smaller parts like sprockets, rods and gears. Large scale die casting can also be used for chassis and frames. They can be die-casted into individual rods and sheets. Then, they will be welded or assembled together.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
Metal Working Applications: Die Castings Used for Buses
Metal Working Applications: Die Castings Used for Buses. Die Castings used for buses is an important application of die casting. When you are riding a bus, try to look around. Most of the metal works here are made from high pressure die casting. If the article itself is not a product of die casting, then it is probably connected or attached to something that is. That makes this metal-working method very important to the transportation sector.
Die casting is a metal-shaping process, which involves two contacting cavities called dies. A controlled amount of molten metal is allowed to fill this cavity. Then, strong pressure will be maintained, pressing the molten substance, until it solidifies. The process creates a very tough finish product, with a yield of about 69%.
Die castings used for buses include pipe fittings. You can see them connecting horizontal handle bars near the roof of the bus. Fittings also connect vertical bars to the roof and the floor. This setup can also be seen on trains. The intricate designs and the cross-cutting axes of the fittings are easily achievable through die casting. Old methods like sand casting will do, but it will take more time. Because the dies determine the shape of the final product, holes and threads can already be machined in just one processing. There is no need for post-machining.
Engine blocks, radiator cases and some gears are also die castings used for buses. These components are usually made from aluminum and magnesium alloys. They can also be a combination of several alloys to achieve specific hardness or stress-resistance.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
Metal Die Castings Used for Car Parts
Metal Die Castings Used for Car Parts. In the modern automotive industry, individual cart parts are required to be strong, durable and with a good finish. Hence, die castings used for car parts and accessories have been the standard for the industry. High pressure die casting is a metal-working process that can produce highly detailed parts. These are perfect both for internal parts for motors and transmission. Die castings have high yield strengths and tensile resistance too.
Basically, die casting is performed for automotive parts through a pair of dies. Molten metal is injected to the cavity between the dies. Then, a pressure between 10-175 MegaPascals is sustained until the metal solidifies. The product piece is uniform inside and out, with minimal porosity and external scrap. It has a yield of about 70%. Because of the speedy operation, the method is recommended for large scale productions.
Die castings used for car parts include sprockets, gears, fixtures and frames. Sprockets’ specifications are obtained almost perfectly after casting, resulting in smooth contact with the chain. There is no need for grinding or sanding. The method can also be used for small gears, but they are not suitable for high loads or rotating speeds.
Most frames and fixtures for automotive are die castings used for car parts. They are commonly shaped from Aluminum, a metal with high tensional strength. Because of aluminum’s high melting point, the recommended the process is cold chamber die casting. After casting, there are only few post-machining tasks to do. These involve cutting out of holes for assembly and screws.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Posted in Auto Parts
Tagged aluminum, Aluminum Auto Parts, aluminum parts, die casting, Die Casting Company, Diecasting Process
2 Comments
Cold and Hot Chamber Casting for Motor Vehicle Die Cast Parts
Cold and Hot Chamber Casting for Motor Vehicle Die Cast Parts. Die Casting is an important process in the metal working industry. Do you that most of the parts of your car are motor vehicle die cast parts? Depending on the type of metal used for that automotive part, either cold chamber or hot chamber is casting to machine them. The products include sprockets, rods and gears. Basically, die casting is performed by injecting molten metal into a cavity. The cavity is the shape formed by two dies. Then, this is applied with pressures up to 175 MegaPascals until the metal solidifies. The effects are high yield strength and resistivity to multi-directional fatigue.
Naturally, customers want their automotive parts to be cheap, durable and with a high quality finish. These specifications are easily achieved through automated high pressure die casting. Most of the detailed aluminum parts are motor vehicle die cast parts. Traditionally, sand casting is used to shape car parts. However, sand casting is limited to one piece per mold. Usually, the sand mold is destroyed after one product solidifies. Hence, there are higher production times and costs.
Cold and hot chamber casting for automotive industry solve these problems. It resulted in higher production times and lower post-machining. Pressure die casting results into high yield and smooth finish, which requires little sanding or grinding. Cold processes work on high temperature melting metals, like aluminum and zinc. Hot chamber processes involve weaker metals that can be shaped into gears or one-piece gear trains. Motor vehicle die cast parts have high tensile strengths and are perfect for motors and transmission.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
