Tile Molds Update, We have published new article to the blog in our Tile Mold website. Have A Better Home with KDCHave a Better Home with KDC. Concrete roof tiles come with many intricate architectural designs and shapes, mainly: Flat …
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Category Archives: Auto Parts
Die Castings Used for Buses and Multiple Applications of Die-Casts
Die Castings Used for Buses and Multiple Applications of Die-Casts. Try to look around when you are inside a bus. Examine the door frames, rods, fixtures and fittings between rods. You will notice that they are all products of a metal-working process known as die casting. Die castings used for buses are important because they do not only form the frames of the vehicle; they also form the engine and mechanical parts.
Die casting is advantageous for bus parts because its products are smooth, tough and durable. The process involves shaping with high pressure, while the metal is still in molten form. Dies with mold cavities are used to impose detailed shapes on the molten metal. As the metal quickly solidifies, 10 to 175 mPa is exerted on it. In a way, this is a strength-treatment method, which produces parts with high yield (breaking) points.
Die castings used for buses come in simple forms of billets, circular and rectangular rods or plates. The versatility of casting is seen on intricate parts like 4-way fittings, which are used to connect poles and bars in the bus. Aluminum is commonly used for these parts, because it is more resistant to corrosion than other metals. It is also light and sturdy. The same method is used to manufacture faucets and water pipe fittings.
Die castings used for buses are not limited to non-moving or non-heated parts. Aluminum and magnesium castings are usually shaped into heat engine blocks. Small, non-heavy-duty gears can also be die-casted. The method can also be used on sprockets and elements that get in contact with chains.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Production Advantages of Die Castings Used for Car Parts
Production Advantages of Die Castings Used for Car Parts. Strength and durability – These are the most important requirements for automobile parts. Nowadays, the industry has a strong demand for die castings used for car parts. Die casting is a metal working process that performs efficiently on large-scale productions. If we will compare it with other processes like sand casting, forging and extrusion, die casting produce car parts with higher yield strength (breaking point). It is used to produce both mechanical and fixed parts of cars
To better understand the advantages of die-casts, one must know the basic processes behind it. First, the metal is melted in a furnace separate from the die fixture. Then, it will be injected into the dies. A pair of dies forms the mold cavity, which contains the intended shape of the part. This is known as cold-chamber processing, which is common in producing die castings used for car parts. As the metal solidifies, the dies are intensely compressed. The pressure results in very strong castings.
The tools for automobile die casting are very expensive, reaching hundred thousands of dollars. The large capital makes the process suitable only for large-scale manufacturing lines. However, it is a good investment because it minimizes human intervention for die castings used for car parts. Die-casted products are precise in depth, size and shape. This is perfect for fixtures, frames, sprockets and engine blocks of cars. The process produces little or no scrap and deformities. Therefore, there is no need for post-machinists to perform trimming or sanding. If there are metal scraps, they can easily be recycled.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Processing Motor Vehicle Die Cast Parts
Processing Motor Vehicle Die Cast Parts. Many automotive parts companies are now using die casting. It is a metal-working procedure which is intended for large scale productions. Motor vehicle die cast parts are known for ease in production and performance against multi-directional stresses. These parts are used as stationary parts like the vehicle frame and engine fixtures. They are also intended for mechanical parts like gears, engines and chains.
Die casting and its variants always compress molten or semi-molten metals. Hence, pressure and temperature are always important factors. As for motor vehicle die cast parts, they are usually created through cold chamber die casting. The type of casting depends on the type of metal. Majority of metal products in the automotive industry utilize aluminum and magnesium. Cold chamber method is the one appropriate for such high-melting point metals.
The metal is melted in a separate furnace. As it is cooling down, it will be transported to the dies, which contain the target shape. Depending on the strength specifications and type of metal, pressures between 10 to 175 mPa will be maintained until the metal solidifies. This can produce a wide range of shapes from the simple to the intricate: rods, bars, billets, planes and fixtures. They require little or no post machining because die casting results in precise shapes and thickness.
Motor vehicle die cast parts include engine blocks and some gears, which are mostly made of aluminum and magnesium casts. The combination of these two metals is very tough, even when subjected to repeated load and high temperatures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote
New Aluminum Automotive Parts.
New Aluminum Automotive Parts. Wouldn’t you give up anything just to ride a fast, high powered car? You may be one of those car aficionados, but please think wisely and don’t waste money over appearance. You must learn to know the basics in terms of automotive parts. Since you are shelling out money, might as well settle for the best. One important thing to consider is the New Aluminum Automotive Parts found on cars.
New Aluminum Automotive Parts like car frames are better than steel. There are so many reasons for this. First important thing is that aluminum is light in weight. For this rationale, your car would become leaner in form and faster in speed. In logical terms, it is also helps you save money – since the vehicle is light, the car would use lesser fuel. It is also well-built because it is produced by die casting. Die casted aluminum is manufactured in net shape instead of different separate parts welded together. In addition to that: car enthusiast like you can celebrate for this good news: cars made of aluminum are even environmental friendly! Advocates of the environment recommended cars with New Aluminum Automotive Parts, because aluminum is almost one hundred percent recyclable! Imagine that, you got all what you need in one package. Durability, affordable price and environment friendliness!
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a california die casting companycalifornia die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
Pressure Die Casting Aluminum Automotive Parts vs. Gravity Casting
Pressure Die Casting Aluminum Automotive Parts vs. Gravity Casting. Due to concerns regarding the harmful effects of fuel emissions on the environment, the automobile industry has been looking for ways to cut down fuel consumption thereby lessening fuel emissions. An effective way to reduce fuel consumption is to decrease car weight. Currently, lighter materials, such as plastic and aluminum, are being experimented with and used in the production of automotive parts. Aluminum in particular has several advantages. It is lightweight yet strong and durable. Additionally, using aluminum parts lessens the possibility for a car to overheat since aluminum is a very effective diffuser of heat.
Pressure die casting and gravity casting (also known as permanent mold process) are the most common methods used in the production of aluminum automotive parts. Both pressure die casting and gravity casting involve the liquefying of aluminum by subjecting it to intense heat and the use of molds. However, the similarities end there as pressure die casting and gravity casting make use of different kinds of molds as well as different ways of placing the liquefied metal into the molds. Pressure die casting uses hardened steel molds or dies, while cast iron molds covered with a ceramic mold wash are used in gravity casting. Pressure die casting makes use of pressure to inject the liquid metal into the mold, while in the gravity die casting process, the liquid metal is poured under gravity into the mold. Additionally, the resulting castings differ for both methods as castings made using gravity die casting are of medium size and have medium complexity and thickness, while castings resulting from pressure die casting can be small to medium with varying complexity and thin walls. When it comes to cost and labor, the die casting method is better as castings can be produced within closer dimensional limits and with smoother surfaces. The die casting method is also cheaper and produces castings at faster rates with less manual labor.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
