The aluminum die casting manufacturing process is quite similar to permanent mold casting. Both processes start out by melting or liquefying the aluminum, that is going to be used. The melted materials will then be injected into die cast molds …
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Category Archives: Auto Parts
Automotive Parts – Die Casted in Aluminum
Automotive Parts – Die Casted in Aluminum. Die Casting is a very cost-effective procedure that offers a wider variety of components and forms compared to any other method of manufacturing. All die casting parts last for a very long time and can be drafted to match the looks of the external part. One popular material that is used in Die Casting is Aluminum. This material is mostly used by Die Casting companies because it’s very light, have excellent mechanical qualities and posses an ability to withstand too much heat.
Because of its popularity, aluminum is now also used to make several automotive parts. Aluminum Auto Parts are needed to lessen the heaviness of automobile so that a car could reduce its fuel expense. Many leading Aluminum Die Casting companies can actually produce more than a thousand of Aluminum Auto Parts in just one year, and they don’t need to spend too much for the production. There are some companies that have their own Die Casting factories where they would make their own Aluminum Auto Parts, while other companies deal with Die Casting Job shops to make their automobile parts.
Here are few examples of Aluminum Auto Parts:
- Automobile Brackets – The main function of the bracket is to keep the air-con and alternator in place. Most of the engine parts are secured in place with the use of brackets that are Die Casted in Aluminum.
- Automobile Wheels – People usually thinks that car wheels are made of magnesium, but in fact, they are made of aluminum material. Many manufacturers use aluminum since the material is extremely solid.
- Auto Valve Covers – The main function of a valve cover is to disperse the heat from the automobile. Since aluminum is a perfect passage for thermal transmission, most manufacturers prefer aluminum valve covers. The valve covers are typically diecasted in aluminum material as they naturally posses a chrome appearance even without using chrome coating.
Kinetic Die Casting manufactures zinc and aluminum die casting. If you would like a quote, please visit our website:Die Casting quote
Aluminum Auto Parts Widely Used
Aluminum Auto Parts are Now Widely Used by Many. Before, most of the car parts were made from steel or iron because manufacturers believed that a car must be strong, hence, strong metals must be used in making its parts. However today, majority of cars are built with aluminum auto parts. First, aluminum is lightweight, reducing the total weight of the automobile, allowing it to get better fuel economy. It is also very strong and non-corrosive. The top car manufacturers love die cast aluminum auto parts because thousands of parts can be produced annually at a very low cost. Others even have contracts with aluminum die casting companies to produce aluminum auto parts for them. There are also companies which manufacture auto parts intended to be sold in stores. Manufacturing companies prefer die cast aluminum auto parts than those produced by forging, extrusion, or other manufacturing processes primarily because die cast parts are less expensive and of better quality.
Some aluminum auto parts include aluminum die cast handles, aluminum valve aluminum covers, aluminum brackets, and aluminum wheels. The handles are used for car doors and other aluminum hardware handles used for opening the trunk, console and hood of the car. The valve covers are usually die cast because die cast valve covers already has a chrome look even without chrome plating. Valve covers also need to disperse heat and aluminum is an effective material for thermal transfer. The brackets hold many of the car’s engine components into place. These also hold the air conditioner and alternator in place. The wheels are made from aluminum, not magnesium, which is a common misconception. Aluminum can also be polished to a high sheen, making it ideal for wheels.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
What Auto Parts
The most abundant metals found on earth is aluminum. Aluminum die casting is strong, flexible, lightweight, recyclable, malleable, and corrosion-resistant. These properties are factors that make the aluminum a great choice for material in producing cars and aluminum die casting car parts.
Die Casting, rolling, extrusion, or forging can be used to manufacturing with aluminum. When rolled under extreme pressure, the aluminum becomes thinner and longer. It becomes any of the three widely used forms: plate, sheet, and foil.
In North America, transportation is representative of the largest market for aluminum manufacturing. Where manufacturing of cars and trucks are concerned, the aluminum is the second most widely used component. Top reason for this is because producers are keen in improving the gas mileages of their vehicles. Since aluminum is about one-third the weight of steel, the entire vehicle mass can be reduced significantly. Aluminum Auto Parts Manufacturing will Gain Momentum.
As car manufacturing continue to conduct research about aluminum die casting and how best they can use this metal to manufacture excellent quality vehicles, more companies will start turning to aluminum as an alternative material to steel and iron.
These days, aluminum auto parts made of aluminum die castings include: valve covers, aluminum alloy wheels, carburetors, as well as body and closure panels, or flooring. Aluminum die casting manufacturing is still used at a very low volume. Mass manufacturing production will only be feasible once research finds out how aluminum die casting can really become more useful than steel or as strong as steel.
Concerns for reliability and safety are the major factors that inhibit the full blast manufacturing of major car parts. As car makers gain more confidence in the methods and techniques to manufacture high-quality aluminum die casting auto parts, the public is yet to drive the more economical cars made out of aluminum die casting.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Auto Parts
Tagged Aluminum Alloys, Aluminum Auto Parts, Die Casting Company, Steel
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Aluminum Car
Many Car manufacturers are experimenting on the use of aluminum car parts. Some are also extending their research to make it feasible to use aluminum in all other weight-intensive car components. Aluminum Car Parts: Slowly but Surely.
So far, there has been a wide range of car parts made out of aluminum like car engine blocks, car cylinder heads, car manifolds, car wheels, and even car body structures and closures. Car makers are hopeful that soon, car hoods, trunks, and other such heavy parts can also be formed out of aluminum materials. The car body alone accounts for about 25% of the total weight of a vehicle. Using aluminum car parts will significantly reduce the cost and provide huge savings.
According to the Aluminum Association, Inc., the use of aluminum for cars doubled between the years 1991 and 1999. This is expected to double by early 21st century. So far, aluminum has already surpassed plastic use in cars and is now ranking third after iron and steel. Aluminum or plastic?
Average weight of aluminum is estimated to be one-third that of an equivalent volume of steel. There is about 60% weight reduction with the use of aluminum in cars instead of steel and cast iron.
Although there are so many advantages in using aluminum car parts, many engineers in car manufacturing are still yet to be convinced about replacing steel with this metal. They put emphasis on aluminum being difficult to weld and that this metal has a different reaction to stress than steel.
Aluminum auto parts are seeing some use and for sure, as technology advances, there will be more use for aluminum in car manufacturing.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Diecast Autoparts
Aluminum autoparts or car parts are definitely lighter than their steel fabricated counterparts and they can be manufactured at a faster rate—ranging from a few hundreds to a few thousands small to medium parts a day.
Die casting is a process wherein molten metal forced into mold cavities. The die casting process is beneficial if you are producing large quantities of small to medium sized automotive parts with good details. Prior to the introduction of die casting, most automotive parts are made by welding several pieces together and drilling holes, if required, after. This process is time consuming, costly, and labor extensive.
Die cast aluminum autoparts are made faster because they can be produced in net shape, meaning there are no welding or drilling methods needed after. Die casting saves time, money, and energy all together. A die casting company makes die cast parts.
Since aluminum autoparts are lightweight, they reduce the weight of the automobile to save fuel. Aluminum has a good thermal property, that’s why valve covers are made of aluminum because they can withstand and disperse hear. Car engines are fixed into place by using aluminum brackets while car wheels are made of aluminum polished to shiny perfection.
Aluminum autoparts also include car door and trunk handles, radiator end tanks cylinder heads, transmission housings, engine blocks, wheel space parts, auto lamp parts, air filter adapters, mirrors, alternator housings, impellers and fan clutch parts, master cylinders, gas tanks, spinners, auto stamping parts, ornaments and logos, exhaust systems, throttle body and many more. Aluminum autoparts can by spray painted, powder coated and polished to high sheen.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
