Recently, Tom stopped by my office. He is wanting a new aluminum product design. He wants a die casting product for a custom table. He has been CNC machining parts from aluminum. He wants to mass produce hundreds or thousands …
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Category Archives: Auto Parts
Diecast Autoparts
Aluminum autoparts or car parts are definitely lighter than their steel fabricated counterparts and they can be manufactured at a faster rate—ranging from a few hundreds to a few thousands small to medium parts a day.
Die casting is a process wherein molten metal forced into mold cavities. The die casting process is beneficial if you are producing large quantities of small to medium sized automotive parts with good details. Prior to the introduction of die casting, most automotive parts are made by welding several pieces together and drilling holes, if required, after. This process is time consuming, costly, and labor extensive.
Die cast aluminum autoparts are made faster because they can be produced in net shape, meaning there are no welding or drilling methods needed after. Die casting saves time, money, and energy all together. A die casting company makes die cast parts.
Since aluminum autoparts are lightweight, they reduce the weight of the automobile to save fuel. Aluminum has a good thermal property, that’s why valve covers are made of aluminum because they can withstand and disperse hear. Car engines are fixed into place by using aluminum brackets while car wheels are made of aluminum polished to shiny perfection.
Aluminum autoparts also include car door and trunk handles, radiator end tanks cylinder heads, transmission housings, engine blocks, wheel space parts, auto lamp parts, air filter adapters, mirrors, alternator housings, impellers and fan clutch parts, master cylinders, gas tanks, spinners, auto stamping parts, ornaments and logos, exhaust systems, throttle body and many more. Aluminum autoparts can by spray painted, powder coated and polished to high sheen.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
Entire Car Soon
Yes, most of the gadgets we’ve seen in the older James Bond movies may be fictional, but cars like the Aston Martin Vanquish are not. In fact, more and more car manufacturers have started using aluminum car parts in producing vehicles like the Audi A8 and the Honda Insight.
What is common between James Bond and aluminum? The answer is that famous sports car brand Aston Martin. One of the cars that have been used in the movie featured aluminum exterior body panels and flooring. These aluminum car parts made the hero zoom his way on the road like the wind.
There was a time when these carmakers shied away from using aluminum parts because of concerns for costs and concerns for safety. However, with advancement in technology, aluminum parts is becoming a feasible and safe choice for production of car parts. Since some car companies are in a wait-and-see mode, production of such aluminum cars is still relatively low. Aluminum Car Parts Now. Entire Car Soon.
These car manufacturers are still quite conservative about mass producing cars out of aluminum parts because of so many technical reasons that they want to be refined first. There are many advantages to using steel that have not been answered by aluminum parts yet. This is why research is continuously being conducted by die casting companies to develop methods and techniques that can support the aluminum parts revolution in car manufacturing.
Many components though, are being experimented upon like aluminum engine blocks, aluminum cylinder heads, aluminum brackets, aluminum wheels, aluminum panels, aluminum handles, and aluminum body structures. There is also a growing use for aluminum car parts that are weight-intensive like aluminum hoods, aluminum trunks, and others.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Auto Manufacturing
The auto manufacturing industry has been using aluminum auto parts for many years now, Aluminum Auto Parts Reduce Car Weight by Half. Most of the cars that have been produced in the last few years have parts that have been made from aluminum die castings. These aluminum parts include valve covers, aluminum alloy wheels, carburetors, and some specialty aluminum hardware components.
The concept was already afloat in the 1960s when car parts were made out of metal sheets that can be stretched five times more that those formed by standard techniques in molding. This made a conclusion that aluminum is a more cost-effective material in manufacturing auto parts.
Auto makers are aware that they will easily be able to shape aluminum auto parts as techniques are being developed. Auto parts made out of aluminum would be lighter and therefore, be more fuel-efficient. The problem is that the aluminum often tears whenever they are stamped into shape. An automobile body’s weight can be reduced to half if aluminum will be used instead of steel. However, aluminum is still quite hard to form and shape.
Scientists have developed a process that combines the traditional metal stamping processes with electromagnetic forming technology. This hybrid of a technology can then produce excellent auto parts without the aluminum getting torn in the process. The tool stamps the general shape of the automotive part while the electromagnetic pulses are in charge of helping form and refine the details.
With studies being conducted nonstop to perfect the processing of aluminum without tearing it, soon more and more aluminum auto parts will be incorporated in newly manufactured cars.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Aluminum Manufacturing
Aluminum Manufacturing is Essential. Aluminum is the thirteenth element in the periodic table. Aside from nitrogen and oxygen, this metal is one of the most abundant elements that can be found in the Earth’s crust. This metal is an important component in manufacturing transport vehicles, building construction, packaging and many more. Kinetic Die Casting Company is an aluminum parts manufacturing company.
Heavy vehicles require more fuel to accelerate. With that concept, manufacturers choose aluminum because it is light weight. Aluminum manufacturing of auto vehicle parts results to low fuel consumption. Also, aluminum plays an important role not only on land vehicles but also in the aircraft industry because 80% of most planes are made up of aluminum.
Furthermore, it doesn’t require further painting and weight of airplanes because it can resist corrosion. Paint in airplanes is considered as unnecessary weight.
Aluminum is also best known for its excellent thermal and electrical conductivity. It is better to use this as a conductor instead of copper. It is the frequently used material in major electric transmission lines. Aluminum part manufacturing somehow is responsible why you can turn on your lights, your computer, and microwave at home.
Due to its ductile property and low melting point, it can be processed and formed in many ways. This metal is an excellent reflector of light and heat as well. Most reflectors used in rescue blankets and light fittings are made up of aluminum
Aluminum foil is very common to each home. This is also made up of aluminum and its non-toxic. Once the food is wrapped, the aroma nor the taste doesn’t come out. That is why it is very ideal to use in packaging products such as pharmaceutical or food. Also, this metal is also used in canning the processed food in food manufacturing plants.
Aluminum manufacturing makes possible some simple but important functions in our daily lives.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Aluminum Auto Parts
Because aluminum is lightweight and strong, aluminum die casting parts are used for automotive, car or automobile applications. Aluminum Auto Parts are necessary to reduce the weight of the automobile so cars can get better fuel economy. The OEM (Original Equipment Manufacturers) or Major auto manufactures love aluminum die casting for their auto parts because several thousand parts can be produced a year at a very low cost. Some OEM auto makers have their own die casting plants to produce their auto parts. Others contract with Jobshop die casters to produce their aluminum auto parts. Aftermarket auto parts manufacturing companies are companies that produce auto parts to be sold in stores. Aftermarket auto parts manufacturers use die cast aluminum auto parts because they are inexpensive to produce and are typically better quality than other aluminum part manufacturing processes. Prototype parts or Custom Parts or OEM parts and Aftermarket Auto parts come in various locations, such as:
Aluminum Die Casting Handles
Car door handles have been die cast as well as the aluminum handle hardware that opens the console and the trunk of the car.
Aluminum Valve Covers
Valve covers are very commonly die cast in aluminum because they hold a chrome look without using chrome plating. Valve covers need to diffuse heat and aluminum is a great conduit for thermal transfer.
Aluminum Wheels
Many wheels are thought to be made from magnesium but are in fact made from aluminum. Aluminum is very strong and can be polished to a high luster.
Aluminum Brackets
Many of the engine components are held into place using die cast aluminum brackets. The brackets hold the alternator and air conditioner into place.
Posted in Auto Parts
Tagged Aluminum Auto Parts, automotive, car parts, Custom Parts, Hardware, OEM
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