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Zinc Die Casting Tooling Facts in 2020

Zinc Die Casting Tooling Facts. Zinc die casting tooling is a technique to form molten zinc into a shape using molds called dies or die casts. The tooling is the mold utilized in the procedure, and it is largely composed of a cover and ejector. The zinc is melted into molten form and then powerfully emptied into the cover die with the container bearing the wanted pattern. The melted zinc settles on the mold and toughens. Later, it is removed through the ejector. Die casts for zinc can have added features such as trim casts, inserts and multiple cavities reliant on what needs to be formed.
There is a request for
die casting tooling
zinc die casting tooling
because zinc has plenty of perfect characteristics:

  • It is very dense and does not take up much space related to other like materials
  • It is a sturdy and non-corrosive die casting alloy
  • It is extremely force-resistant
  • It is easily moldable into wires, thin walls and other complex designs
  • It can reach countless textures that other materials cannot attain
  • It takes lower heat to liquefy it for casting
  • It is the easiest material for die casting
  • It can remain malleable when melted for a long time
  • It can be added to other metals and elements to improve their condition
  • Zinc die cast tooling is made of tough materials to safeguard that the liquefied zinc will be correctly shaped into the anticipated form. There are likely mistakes in die casting such as porosity, uneven zinc distribution, etc. A great zinc die caster will be extremely cautious in following the normal guidelines so that quality zinc items are manufactured.

    This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    Die Casting Tooling and Die Casting Molds
    Die Casting Tooling Information
    Tooling Used in Die Casting
    Frequently Asked Die Casting Questions
    Die Casting Tile Molds

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax Number
    Die Casting Tooling Prices

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    The Casting Process in 2020

    Casting is the process of molding metals into different shapes and sizes to create metal parts. One of the oldest casting methods is gravity casting. Gravity casting uses gravity to make sure that all the parts of the mold is filled by the melted metal like aluminum or zinc. A gating system is produced to ensure a good flow of liquid metal. Basically, all you will need is a gating system a good two piece mold and the melted aluminum. After the liquid aluminum is poured into the mold, it will be left to cool. Even with this simple process, complicated pipe designs may be possible by casting pipes into the mold. However, because you will primarily rely on gravity, it is not ensured that the metal will seep into all the parts of the mold. An inferior plate may be produced. Gravity casting can produce as many as 100 parts in a day.

    On the other hand, die casting will surely produce an accurate model of the planned metal fixture. This is because it uses high pressure to pump the melted aluminum into the cold chamber mold. Also, the high pressure ensures the smooth and shiny surface of aluminum parts. Die casting can make 500 to thousands of parts in a day.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company

    Permalink: https://www.kineticdiecasting.com/kdc/casting-process/

    The Parts We Make Today, We Ship Today”


    Kineticdc makes:
    Aluminum Heat Sinks
    Automotive Die Casting Parts
    Airplane Die Casting Parts
    Light Fixture Die Casting Parts
    Consumer Products Aluminum Parts
    Aerospace Die Casting Parts
    Military Die Casting Parts
    Die Casting Tooling

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number

    Die Casting Process
    What is Die Casting?
    Aluminum Die Casting Prices
    Why Should You Use Die Castings?
    Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
    Die Casting Parts Prices

    Posted in Aluminum Die Casting, Blogger, Diecasting Process, newsletter | Tagged , , , , | Leave a comment

    Are Aluminum Die Casting Parts stronger and cheaper than Steel in 2020?

    Are aluminum die casting parts stronger and cheaper than steel?

    How can an aluminum die cast part be stronger than a steel weldament? Kinetic Die Casting, Inc. makes an aluminum die casting Boomerang cam lever part for a lift manufacturer that once was a two pound steel welded unit. This unit consisted of two steel plates, 1/8″ thick, with holes drilled, tapped, and welded to steel spacers with a bushing at each end, then painted. Occasionally, these units would fail in the field. Manufacturing costs ran about $7.00 per part in production quantities of 1,000 each week. Another difficulty is that it took three to four weeks to make the first steel part and only a few 100 could be produced a week. This hindered increased sales.

    Kinetic Die Casting now produces these parts in aluminum die casting that weigh only 3/4 pounds; the steel unit weighed over two pounds. The aluminum die casting parts are stronger (3x greater axial load) and more reliable. There is no need for paint on the aluminum die casting parts. The Kinetic Die Casting part price of each die casting unit is less than $3.00.

    Kinetic Die Casting can help you develop an aluminum die casting that will reduce weight, increase strength, and cost you less money.

    Advantages of the Aluminum Die Cast Part over the Steel Weldament:

    • 3x greater axial load strength.
    • Fewer part failures in the field and fewer returns to the OEM.
    • Part weight is 2.5x less in aluminum saving money in shipping cost.
    • Production quantities (1,000’s) within a few days instead of weeks as before.
    • Production rate is faster as an aluminum die cast part.
    • Raw part manufacturing cost is 2.3x less as an aluminum die cast part.
    • Finishing cost is less as an aluminum die cast part.
    • Better looking parts as a die cast part.
    • More details here https://www.kineticdiecasting.com/steel.html

    Kinetic Die Casting Company

    Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

    Steel Parts or Plastic Parts or Die Casting Parts
    Metal or Plastic Parts
    Custom Metal Part Castings
    Die Casting Parts Porosity
    Die Casting Pats Photos

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
    Die Casting Part Prices

    Posted in Blogger, Die Casting Alloys, newsletter, Plastic Parts | Tagged , , , , , , | Leave a comment

    Pressure Die Casting Aluminum Military Parts 2020


    Pressure Die Casting Aluminum Military Parts vs Sand Casting. The military is an important part of any nation. State of the art technology gives a country a heads up against other possibly invading or threatening army. And with the invention of weapons of mass destruction, powerful nations keep outdoing each other when it comes to military technology.

    Mostly, military equipment and weapons are made of sturdy metal. Precision is important, that is why the technology of making military parts is also important.

    For aluminum parts, cold chamber pressurized die casting is used. In Pressure Die Casting Aluminum Military Parts vs Sand Casting, surely die casting is the better option. Sand casting is one of the oldest ways of molding heated metal. While this is still a reliable method, its products are not as good as die casting. First, the surface is not as polished. The sizes and parts are also not as accurate as planned. The sand makes the military parts rough in surface. It will need a lot of other processes to make it polished.

    With die casting, aluminum parts are sure to be precise in size and parts. Complicated designs are complete, with every crevice and tiny part intact. Sizes will be 99% accurate. This is very important for military parts.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

    Die Casting Military Parts
    Military Die Castings
    Die Casting Part Pictures
    Military Die Casting Photos
    Buy American Die Casting Parts

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
    Die Casting Military Parts Prices

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    Brass Die Casting Lighting Fixtures are a Good Choice 2020

    Why Brass Die Casting Lighting Fixtures are a Good Choice. There are two very common techniques used in making lighting fixtures out of brass – sheet lighting fixtures and brass die casting lighting fixtures. In the case of sheet brass fixtures, they are created by taking sheets of solid brass then bending the brass sheets into the desired shapes. This can be accomplished by making use of a high-pressure machine press. The machine press will stamp the brass sheets into their molded shapes. In comparison to die cast brass, sheet brass is much thinner. It is however more economical.

    Brass die casting lighting fixtures on the other hand, make use of molds. Liquid brass will be poured into these molds to form the lighting fixtures. Most manufacturers and suppliers prefer die cast molds because of their quality and durability. For parts and fixtures that require consistent fits, efficient finishes and tight tolerances, brass die casting is well preferred. A method called sand casting is often used as an alternative to die casting. In this method a temporary mold made from packed sand is used. Brass is poured into the sand mold and when the brass hardens, the sand mold is broken away. This however does not come close to the efficiency and preciseness of die cast molds.

    Brass die casting lighting fixtures speak of nothing but quality, durability and longevity. Even under rugged, humid or corrosive outdoor environments, brass lighting fixtures will last a lifetime. Furthermore, when it comes to aesthetic beauty, nothing can compare to the classic and stylish appearance of brass.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




    Kinetic Die Casting Company


    Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

    Lighting Die Casting Parts
    Die Casting Lighting Parts
    Diecasting Parts
    Die Casting Lighting Part Pictures
    Die Casting Lighting Fixtures

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
    Die Casting Lighting Parts Prices

    Posted in Blogger, Brass Die Casting, Lighting, newsletter | Tagged , , , | 2 Comments