Aluminum Parts Types – Their Roles in Welding. Have you ever heard of welding? The welding industry is expanding fast and the requirements for the materials are also getting harder. It is in this sense that the welding companies notice …
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Category Archives: Customers
Diecast Trim Dies
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die Tools (DME)
– Unit Die Holder
– Die Casting Trim Dies
– Die Casting Cavity Inserts “Tooling Inserts”
– Mold base (moldbase)
Last week, I wrote about Die Casting Tooling Inserts.
This week I write about:
Die Casting Trim Dies
The die casting trim die saves time, labor and money making die casting parts. During the die casting manufacturing process, molten metal is forced into the die casting mold through the shot hole, this uses considerable temperature and pressure. The molten metal is forced into the die cavities. The gases escape ahead of the metal out gas vents. Where the metal enters the cavity is called the gate. The air and gas in the tool escapes out of the tool through over-flows and vents. There is also excess metal in holes and around the edges called flash. The flash, gates, vents and over-flows need to be removed from the casting. This can be labor intensive using files, drills, deburr tools and sanders. A trim die automates the trimming process.
This was a four part Die Casting Tooling Series:
- Complete Molds, Complete Die Casting Dies
- Die Casting Unit Die Tools (DME)
- Die Casting Cavity Inserts “Tooling Inserts”
- Die Casting Trim Dies
Permalink: https://www.kineticdiecasting.com/kdc/diecast-trim-dies/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Tooling Inserts
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die Tools (DME)
– Unit Die Holder
– Trim Die
– Die Casting Cavity Inserts “Tooling Inserts”
– Mold base (moldbase)
Last week, I wrote about Unit Die Tools for Die Casting. This week I write about:
Die Casting Tooling Inserts
The terms “Cavities” or “Inserts” are the terms used to indicate a tool that is the least part of a die casting tool used to make die casting parts. These tooling cavities are fitted into a holder, a unit die or a mold base, before the tool can be mounted in the die casting machine.
Please review my previous articles on “Complete Die Casting Dies” and “Die Casting Unit Die Tools” to see what I mean about mounting the mold into the machine.
The Cavity Insert Tool does not have an ejector plate or ejector pins. These items will need to be fabricated prior to fitting the inserts into the holder. Inserts are somewhat small, the most common size is 6×6 inches weighing less than 30 pounds. In comparison, a unit die weighs over 100 pounds and a mold base can weigh 2000 pounds. Purchasing Tooling Inserts is the least expensive avenue into getting die casting parts. The downside is the die casting supplier owns the holder required to make parts.
Next Thursday… Trim Dies
Permalink: https://www.kineticdiecasting.com/kdc/tooling-inserts/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Unit Die Tools
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die Tools (DME)
– Unit Die Holder
– Trim Die
– Cavity Inserts “Inserts”
– Mold base (moldbase)
Last week, I wrote about Complete Die Casting Molds. This week I write about:
Unit Die Tools for Die Casting
The terms “Unit Die” or “DME Die” are the terms used to indicate a tool that is part of a unit tool used to make die casting parts. The letters “DME” are for Detroit Mold Engineering, the original developers of the DME unit die tool. Similar to how some people refer to a “soda pop” as a “Coke”. The unit die typically consists of a set of cavity inserts mounted in the unit die. Typically, an ejector plate with ejector pins are part of the package. There are several sizes of Unit Die Tools, they are indicated by their dimensions (Height by Width). The most common sizes are 10×12, 12×15 and 15×18.
The DME unit die uses a master unit die holder to hold the tool in the die casting machine. Sometimes, the maser holder remains in the die casting machine making the die casting mold changeover time faster. The master unit die holder has the clamping rails needed to mount the tool in the die casting machine. The master holder also has the shot hole for the shot sleeve.
The tooling cost for a Unit Die Tool is usually less expensive than a complete mold because it needs less steel and uses the rails and shot hole in the master unit die holder. The die casting company will usually own the various sizes of master unit die holders.
Next Thursday… Cavity Inserts
Permalink: https://www.kineticdiecasting.com/kdc/unit-die-tools/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Complete Die Casting Mold
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die (dme)
– Unit Die Holder
– Trim Die
– Cavity Inserts “Inserts”
– Mold base (moldbase)
A Complete Die Casting Mold
The terms “Complete Mold” or “Complete Die” are the terms used to indicate a tool that is complete and ready to make die casting parts. The complete die casting tool fits, “as is”, into the die casting machine. This complete mold consists of a set of cavity inserts mounted inside a mold base. The moldbase has a shot hole to accommodate the shot sleeve (the tube used to inject molten metal). The moldbase also has rails so the the mold can be clamped into the die casting machine. The moldbase also has an ejector plate with ejector pins to “eject” the die casting part from the die casting tool. Inside the mold base are cavity inserts that provide the mirror image of the shape of the final die casting part. These inserts are heat treated to a greater hardness so they can withstand the higher heat and higher pressure of injected molten metal.
Next Thursday… Unit Die
Permalink: https://www.kineticdiecasting.com/kdc/complete-die-casting-mold/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Posted in Blogger, Customers, newsletter, Supplier
Tagged #diecasting, #kineticdc, die casting tooling
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Christmas 2018
Merry Christmas from Kinetic Die Casting Company
Kinetic Die Casting Company will be closed December 20th 2018 until January 2nd 2019. We celebrate Christmas at that time. Our friends celebrate also other holidays at the same time. Enjoy your time with your family.
Kinetic Die Casting Company wishes everyone a great Holiday Season.
(homemade almond roca candy)
A Special Gift to Kinetic Die Casting Company Customers – All our customers that purchased die casting parts or die casting tooling in 2018 will receive a bag of Homemade Almond Roca candy. The candy will be sent to out the before the last week in December. Thank you for your business.
Permalink: https://www.kineticdiecasting.com/kdc/christmas-2018
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
