Category Archives: Die Casting Alloys

Differences Between Aluminum Die Casting and Zinc Die Casting

Differences Between Aluminum Die Casting and Zinc Die Casting. Aluminum and Zinc are two of the most commonly used alloys for die casting. Which is a better material between the two? There are different perspectives on which this question may be looked upon.

Zinc is the easiest metal to cast. Of all the most commonly used alloys for die casting, it has the lowest minimum section thickness at 0.63 mm. Aluminum, on the other hand, has a minimum section thickness of 0.89 mm.
Zinc die casting is therefore the more production friendly material.

Aluminum is lighter than zinc. The minimum draft of aluminum required for die casting is 1:100 while zinc has it at 1:200. Zinc’s density is at 6.6 gms/cubic cm while aluminum’s is 2.74 gms/cubic cm. Because of it, aluminum die casting can produce more castings per ton of metal than zinc die casting, in spite of the latter being the easier to cast.

Zinc alloy is tougher than aluminum and any other types, especially in terms of impact strength. Due to zinc die casting being more pressure tight than aluminum die casting, zinc is better in terms of waterproofing capability. Products made from aluminum-based alloys are most likely to leak when subjected to waterproofing tests and actual conditions.

Zinc melts easier than aluminum. Aluminum melts at 1,221 degrees Fahrenheit while zinc melts at 787.2 degrees Fahrenheit. In terms of heat resistance, aluminum will appear to be better than zinc. However, in terms of cost-effectiveness, this data only means that because zinc melts easily than aluminum, it can be cast easier using a less costly method called “Hot Chamber”. Aluminum die casting, on the other hand, uses a more costly and slower method of casting called “Cold Chamber”.

Overall, both materials have their respective advantages and disadvantages. This is the beauty of having more than one option for die casting. The ultimate beneficiary of this diversity is not necessarily the industries involved in this process, but the consumers.

This is the blog on the Kinetic Die Casting Company web site and talks about the various Aluminum Parts Manufacturing. Look at this website page for more details: http://kineticdiecasting.blogspot.com/. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Posted in Die Casting Alloys | Tagged , , , , , | 3 Comments

Automotive Parts Made with Zinc Die Castings

Useful Information about Die Casting Zinc Automobile Parts. Manufacturing automobiles normally include die casting zinc automobile parts. An automobile is composed of thousands of parts, countless of which are manufactured from zinc. Zinc may also be joined with other alloys to attain detailed purposes. There are useful reasons why die castings is done for manufacturing cars and other four-wheeled vehicle parts:
• Cars are mass manufactured and need many mechanisms; die casting is a fast yet dependable technique to generate metallic parts for them
• Die casting is multipurpose and has the prospective to make parts in changeable shapes and sizes
• The subsequent goods are sturdy and very long-lasting
• It’s inexpensive to die cast car parts likened to other forms of production
• Die casts are readily recyclable and non-toxic
Zinc is an outstanding choice of alloy for constructing auto parts because it is unbending, hard, small, lightweight, non-sparking, and not corrosive. The bulk of vehicles have zinc parts in them because they perform well and are low-priced to produce. Here are some uses of die casting zinc automobile parts:
• For shielding electronic components
• For enclosing airbags, sensors, telematics, switches, and other sensitive equipment
• For constructing solid items, such as lock barrels, seat belts, etc.
• For ornamental purposes – metal platings, finishes, and designs
Though die casting zinc automobile parts is an acclaimed procedure, the quality shaped still be contingent on what the manufacturer does. When buying auto parts, search for a die caster with a decent track record of creating quality parts that have passed difficult testing.

Auto Parts Die Castings

This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Posted in Auto Parts, Die Casting Alloys, Die Casting Parts, Kinetic Die Casting Company | Tagged , , , | 6 Comments

Zinc Die Casting and Its Use on Tools

Zinc Die Casting and Its Use on Tools. Hardware parts are chiefly made of metal. It is the most common material used for the production of tools because of its strength and robustness. Repairs, after all, need fortitude not only from the wielder of the tool but from the tool itself. A flexible screwdriver, after all, is not good in execution of its function if it is made of inferior material.

One process of manufacturing tools and other metal parts is zinc die casting. Hardware parts such as wrenches, electrical connectors, gearbox and turbine housings, and locks can be made out of zinc. This metal is a decent foundation of raw material because it shows characteristics that are primary in the mind of an astute customer: strength, ductility, and durability.

The strength, ductility, and durability alone are enough to persuade any person to change to materials made from zinc die casting. Zinc hardware parts made from zinc are assured to be durable, able to endure strong impacts from hammering, screwing, and bolting.

Apart from tools, zinc is also used in the construction of wires, parts of appliances and laptops, lights, aircrafts, and other objects. It can be used in various products because of its flexibility and endurance.

Construction and repair are two activities that need dependence on human forte as well as tools. It is but appropriate that the tools used in these activities match the stress and pressure essential by the jobs. Objects made of zinc may just be the best match for people who are looking for such.

This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Posted in Die Casting Alloys, Die Casting Parts, Tooling Die Casting | Tagged , , , , , | Leave a comment

When are the Die Casting Alloy Limitations and Uses?

When are the Die Casting Alloy Limitations and Uses? The die casting method is an important process in the production of many of today’s metal products and components. The procedure makes use of high levels of temperature and pressure to melt metals and mold them into many wanted forms. The resulting product is an especially engineered piece of metal that can be used as part or as the main component for numerous items and products that are used for various purposes.

Parts made of Aluminum

Die casting aluminum is one of the most popular forms of metal production. The end product is a lightweight material that is able to stand the highest operating temperature for die casting. As a result, these products are highly durable, rigid, and can resist corrosion. Aluminum die cast products also have superb heat dissipating capabilities, making them an perfect choice for networking and infrastructure equipment.

Another application of aluminum die casting is in the manufacture of automobile parts. The aluminum products are lightweight yet long-lasting, making the end product sturdy and very fuel efficient.

Parts made of Zinc

Also, other product of die casting is zinc die cast parts. Zinc is heavier than aluminum and can melt at a much lower temperature. The effect is an extended die cast life, and minimal maintenance for the parts being produced. Most zinc alloys are also mixed with other metals, including aluminum and copper to name a few. This allows the die cast product to still maintain the properties of the combined metals, but with the durability and low maintenance necessary for zinc products.

Magnesium Parts

When it comes to electronics and other technological products, magnesium die cast products are among the most used. Magnesium is lightweight and has notable electrical properties, making them the ideal choice for the production of computers, mobile phones, and other electrical appliances. However, the flammable nature of magnesium has also restricted its use. Magnesium die cast products and alloys are volatile, especially in their pure form. The outcome is the application of the material in products that require flammability such as fireworks, flares, and even flashlight photography.

Kinetic Die Casting Company

The Kinetic Die Casting Company offers the production of all the die cast products mentioned above, plus other products as well. The company was established in 1994, and has since been a popular choice among OEM’s or original equipment manufacturers. The advantages of working with the company include quick parts production and delivery times, reduced production runs, and highly competitive prices.

Quick production time allows the products to be delivered within a timeframe of less than four weeks. This already comprises of shipping direct to the customers, and with the guarantee that all products are free of defects. Smaller production runs are also a big advantage for customers. Interested parties can order from as little as less than 100 die cast products, to as much as 5,000 parts for every production run.

Finally, the die cast part pricing of Kinetic Die Casting Company is very competitive and is among the most affordable in the industry. Their prices allow the customers to build more value on the products, thus making the deal equally beneficial for both parties.

This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Posted in Die Casting Alloys | Tagged , , , , , | Leave a comment

Different Die Casting Alloys

Different Die Casting Alloys. Die casting is the method of manufacturing metal parts by pushing the melted alloys in the molds under high pressure. The high pressure is vital because it can diminish the air cavities that can form throughout the creation of the parts. There are two procedures that can be utilized in die casting: hot chamber and cold chamber process. They change in the time desirable to finish the cycle and also in the sort of alloys that can be utilize in the machines to make die cast parts. Alloys with low melting point can be manufactured in hot chamber and those with high melting point in the cold chamber.

The customary die casting alloys employed in die casting are aluminum, zinc, copper, magnesium, tin, and lead. They have diverse metallurgical properties so the treatment in these alloys relies on their nature.

Aluminum, copper, and zinc alloys are the standard die casting alloys utilized in die casting. Aluminum is not developed as pure aluminum because it is tends to hot cracks and shrinkage. So makers merge it with others such as silicon and copper. A use of aluminum parts relies on how greatly alloying element is alloyed with the aluminum. Engines utilize aluminum with high silicon content.

Copper is corrosion resistant and can diminish ductility so it usually alloyed with other metals. Copper parts are typically for plumbing and marine applications. Corrosion resistance is vital in these things.

Zinc has high melt fluidity so it can be utilized in precision parts such as connector housings, gears, and sprockets. It is more often than not alloyed with aluminum but in low amount only.

The other die casting alloys that can be utilized are magnesium, tin, and lead. Magnesium is the lightest alloy that can be die cast. Tin and lead, on the other hand, are high in thickness and can be employed in parts that are required to be corrosion resistant.

Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

Posted in Die Casting Alloys | Tagged , , , , , , , , , | 2 Comments