Aluminum Heat Sinks Keeps Things Cool. A lot number of products currently in the market and currently in production today make use of parts known as Aluminum Heatsinks. These heat sinks are used in many appliances and electronic devices today …
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Category Archives: Die Casting Alloys
Die Casting Alloys 2020
Die Casting Alloys. A die casting is a method engaged by the metalworking industry to produce and construct metal parts that are good die casting. It is a way of pushing melted metal into reusable molds under high pressure. Flexible alloys are utilized to manufacture a die. The most frequent die casting alloys are zinc, aluminium, magnesium, copper, lead and tin.
Die casting alloys are selected depending on the rewards they have to recommend to manufacturers. Here is how ordinary die casting alloys are distinguished:
- Zinc
- It is typically cheaper to utilize for little parts. It is easiest to cast owing to its high ductility. Zinc is also without difficulty plated and has high impact strength while promoting long die life.
- Aluminium
- Aluminium is lightweight but has high dimensional stability for multifaceted shapes and narrow walls. It is the most universally utilized of all die casting alloys because of its excellent corrosion resistance, first-rate mechanical properties, high thermal and electrical conductivity and it maintains its strength at high temperature.
- Magnesium die casting
- This is the simplest alloy to machine and has an exceptional strength-to-weight ratio. This is the lightest alloy to be utilized in die casting.
- Copper
- This has high hardness and corrosion resistance. It has the highest mechanical properties amongst other die casting alloys. It has outstanding wear resistance and dimensional constancy.
- Lead and Tin
- Both have high density. And create tremendously close dimensional accuracy. It is frequently utilized for its particular forms of corrosion resistance.
There are other die casting alloys apart from the aforementioned. Picking the correct alloy to utilize will seriously depend on its features.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
E-mail sales@kineticdc.com
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Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts
Cast Parts Diecasting Prices
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices
Three of the Most Popular Die Casting Alloys 2019
Three of the Most Popular Die Casting Alloys. Aluminum is the most accepted out of all die casting alloys. Besides its lightweight features and its sturdy ability, aluminum is also found to be very inexpensive measured up to other die casting alloys. When choosing the ideal material to utilize in die casting, it is vital to have concise information as to how each alloy is different from one another. Although aluminum may have a lot of benefits and advantages compared to other materials, some die casting companies also prefer not to use aluminum owing to its high shrinkage capability and also its receptivity to high temperature.
Copper is one of the various other die casting alloys like zinc die casting available in the scientific procedure. One of the advantages of employ copper is its inflexibility and its ability to decrease ductility. Copper is also identified not be receptacle to corrosion, generating an outstanding substitute to aluminum. On the other hand, if you are looking for a type of alloy that is able to work on narrower walls compared to the effectiveness of aluminum, you can also use Zinc as an alternative. Zinc has the capability to close tolerances because of its fluidic nature that is highly influenced by high temperatures. When die casters decided Zinc as its die casting alloy, the casting is processed at a lower temperature than usual so as not to completely melt the die. As soon as the die is shaped, it is much easier for die casters to permit the result to solidify due to the material’s sensitivity towards temperature.
Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices
Die Casting Process
Kinetic Die Casting Company uses the die casting process to make aluminum die castings and zinc die casting parts. The die casting process, simplified, is described as follows:
- Our customer provides us tooling (https://www.kineticdiecasting.com/tooling.html), a die, a mold or inserts that we use to make their parts. We can also produce the tooling for our customers.
- We put together the tooling and mount the tooling in our die casting machine. This takes a few hours.
- We fill a furnace with the proper die casting alloy metal (https://www.kineticdiecasting.com/Alloy_Data.pdf) to make the parts for our customer. The metal takes 4 hours to melt to the casting temperature.
- While the furnace is heating up we heat up the tooling to make the castings.
- When the tooling is hot and the furnace has melted the aluminum, we begin the die casting process.
- We spray the tooling with a release agent so the parts do not stick in the tooling.
- We close the tooling inside our die casting machine.
- The metal is ladled into a shot sleeve, a piston drives the metal into the tooling using great force.
- Our die casting machine opens, the ejector pins push the part out of the tooling
- We begin the process again by spraying the tooling.
- We repeat this process 200 times to 500 times in a 10 hour shift.
- When completed making raw castings, we trim the excess material called “flash”. We use a trim die in a trim press or we sand parts with a belt sander and file them by hand. Sometimes this takes longer than the casting process.
- At this point, some parts are put in boxes and shipped the same day. Other parts are machined. Some parts get painted or chemical coated. All parts are inspected prior to shipping to our customers.
This is a very simplified description of the die casting manufacturing process.
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
What is Die Casting
Die Casting Part Pictures
Quote Die Casting Part Prices
Diecast Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
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Plastic Strength or Castings
Metal alloy die castings have several advantages over their plastic counterparts. Most manufacturers of automobiles, computers, aircraft and other modern devices have considered the use of die cast metal alloy parts for their final products. Plastic component parts only entertain a few parts in some of these industries. But how do die castings compare to plastic parts? This article will try to answer this question.
Comparing Die Casting Parts to Plastic Parts
https://www.kineticdiecasting.com/casting_metal.html
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Material Characteristics |
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| Characteristic |
Polycarbonate
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A380 Aluminum Metal
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| Tensile strength |
55-75 MPa / 11 ksi
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317 MPa / 46 ksi
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| Melting Temperature |
267 C / 513 F
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595 C / 1100 F
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Density (weight) kg/m cube |
1220 kg/m cube
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2740 kg/m cube
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A380 aluminum die casting alloy is the most common aluminum die casting alloy. It has a ultimate tensile strength of 317 MPa (46 ksi) Plastic is one the most common manufacturing materials that are utilized for various products. However, component parts that are fabricated from plastics are not as durable as the metal castings. Plastic has a tensile strength of 55-75 MPa (11 ksi) . If you are going to compare this to metal, particularly the cast aluminum, you will find out that plastic has great chances of incurring damages. Aside from this, plastic deteriorates rapidly when consistently exposed to heat. Plastic parts are only applicable for final products that do not require too much application of stress.
On the other hand, die cast metal parts are sturdier than plastics. Metal alloys are more resistant to harmful contaminants and extreme weather conditions. They can even bar the unwanted radio frequencies and electromagnetic emissions in some devices. Metal castings are also known to be good electrical conductors; meaning, they are ideal for housing electrical junctions because the metal surfaces can be easily grounded.
Permalink: https://www.kineticdiecasting.com/kdc/plastic-strength-or-castings/
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Die Casting Parts?
Die Casting Aluminum Heat Sinks
Aluminum Boxes Diecastings
Aluminum Parts or Plastic Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Posted in Blogger, Die Casting Alloys, Die Casting Parts, newsletter, Plastic Parts
Tagged #diecasting, #kineticdc, aluminum, Casting Metal, Manufacturing
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Die Casting Aluminum Process
The die casting aluminum process involves the injection of molten aluminum into molds or casts by using very high pressure. Four essential steps are undertaken in aluminum die casting, first of which is spraying the mold with lubricant and closing the die casting machine. The lubricant is used not only to facilitate casting removal but also to contribute in controlling the temperature of the die casting mold during the die casting process.
Next, high pressure is used to inject or shoot the molten aluminum into the mold. The pressure is maintained once the die is completely filled and the casting has solidified. After the aluminum casting has cooled enough, the dies are then opened and ejector pins remove the shots inside. Scraps are separated from the castings, oftentimes through a special trimming device in a hydraulic press or power press. Secondary operations may be necessary in some aluminum die casting that could entail plating, painting or buffing or tapping a hole in the cast parts.
The high-pressure injection is the most critical step in Aluminum die casting process. The entire cavity of the die cast or mold has to be completely filled with the molten aluminum before any of the casting’s part solidifies. If the injection or shot is swift enough, there won’t be casting discontinuities even in thin, difficult-to-fill sections of the die cast.
Kinetic Die Casting manufactures products like heat sink die castings, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
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“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Die Casting Car Parts
Aluminum Hardware Brackets
Aerospace Die Casting Parts
Military Die Casting Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
#diecasting #manufacturing #aluminum
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