Steps in Die Casting. What is Die Casting? How are die cast parts made? Die Casting is a process which involves the filling of liquefied metals onto a mold cavity under a certain degree of pressure. The metals are ejected …
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Category Archives: Die Casting Alloys
Plastic Strength or Castings
Metal alloy die castings have several advantages over their plastic counterparts. Most manufacturers of automobiles, computers, aircraft and other modern devices have considered the use of die cast metal alloy parts for their final products. Plastic component parts only entertain a few parts in some of these industries. But how do die castings compare to plastic parts? This article will try to answer this question.
Comparing Die Casting Parts to Plastic Parts
https://www.kineticdiecasting.com/casting_metal.html
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Material Characteristics |
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| Characteristic |
Polycarbonate
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A380 Aluminum Metal
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| Tensile strength |
55-75 MPa / 11 ksi
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317 MPa / 46 ksi
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| Melting Temperature |
267 C / 513 F
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595 C / 1100 F
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Density (weight) kg/m cube |
1220 kg/m cube
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2740 kg/m cube
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A380 aluminum die casting alloy is the most common aluminum die casting alloy. It has a ultimate tensile strength of 317 MPa (46 ksi) Plastic is one the most common manufacturing materials that are utilized for various products. However, component parts that are fabricated from plastics are not as durable as the metal castings. Plastic has a tensile strength of 55-75 MPa (11 ksi) . If you are going to compare this to metal, particularly the cast aluminum, you will find out that plastic has great chances of incurring damages. Aside from this, plastic deteriorates rapidly when consistently exposed to heat. Plastic parts are only applicable for final products that do not require too much application of stress.
On the other hand, die cast metal parts are sturdier than plastics. Metal alloys are more resistant to harmful contaminants and extreme weather conditions. They can even bar the unwanted radio frequencies and electromagnetic emissions in some devices. Metal castings are also known to be good electrical conductors; meaning, they are ideal for housing electrical junctions because the metal surfaces can be easily grounded.
Permalink: https://www.kineticdiecasting.com/kdc/plastic-strength-or-castings/
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Die Casting Parts?
Die Casting Aluminum Heat Sinks
Aluminum Boxes Diecastings
Aluminum Parts or Plastic Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Posted in Blogger, Die Casting Alloys, Die Casting Parts, newsletter, Plastic Parts
Tagged #diecasting, #kineticdc, aluminum, Casting Metal, Manufacturing
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Die Casting Aluminum Process
The die casting aluminum process involves the injection of molten aluminum into molds or casts by using very high pressure. Four essential steps are undertaken in aluminum die casting, first of which is spraying the mold with lubricant and closing the die casting machine. The lubricant is used not only to facilitate casting removal but also to contribute in controlling the temperature of the die casting mold during the die casting process.
Next, high pressure is used to inject or shoot the molten aluminum into the mold. The pressure is maintained once the die is completely filled and the casting has solidified. After the aluminum casting has cooled enough, the dies are then opened and ejector pins remove the shots inside. Scraps are separated from the castings, oftentimes through a special trimming device in a hydraulic press or power press. Secondary operations may be necessary in some aluminum die casting that could entail plating, painting or buffing or tapping a hole in the cast parts.
The high-pressure injection is the most critical step in Aluminum die casting process. The entire cavity of the die cast or mold has to be completely filled with the molten aluminum before any of the casting’s part solidifies. If the injection or shot is swift enough, there won’t be casting discontinuities even in thin, difficult-to-fill sections of the die cast.
Kinetic Die Casting manufactures products like heat sink die castings, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
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“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Die Casting Car Parts
Aluminum Hardware Brackets
Aerospace Die Casting Parts
Military Die Casting Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
#diecasting #manufacturing #aluminum
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Kinetic Aluminum Handles
Kinetic Die Casting Makes Aluminum Handle Hardware. Handle hardware refers to door and cabinet handles, which need to be able to withstand constant pushes and pulls. When it comes to handle hardware, aluminum is one of the best materials to use when manufacturing handles. Aluminum is strong, durable, and sturdy, and is perfect for ensuring that handle hardware will last despite long-term abuse. Additionally, aluminum is lightweight and cheap, so buying and installing aluminum handle hardware does not burn a hole in customers’ pockets.
Die Casting Aluminum Alloys
Die casting is the best and most reliable method to quickly produce aluminum handle hardware in large quantities. The method involves creating a cast or a mold first to resemble the shape of the handle to be produced. Afterwards, the aluminum is subjected to intense heat so that it becomes liquid. The liquefied metal is then injected into the cast or mold for the aluminum to take the mold’s shape. The mold with the aluminum is then cooled to let the liquid metal set and harden into the new shape. When the aluminum has hardened, the mold is then opened to reveal new aluminum handles. In North Hollywood, California, there is a company called the Kinetic Die Casting Company that specializes in various die-cast parts and products, such as automotive parts, enclosures and housings, aluminum lighting fixtures, and aluminum handle hardware. The company’s website not only showcases its products but also has pages that explain what aluminum handle hardware parts are, what the advantages are of using aluminum for handles, and how to choose the right handle hardware.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Permalink: https://www.kineticdiecasting.com/kdc/kinetic-aluminum-handles/
Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
Posted in Aluminum Die Casting, Blogger, Die Casting Alloys, Handle
Tagged #diecasting, #kineticdc, Aluminum Alloys, Aluminum Handles, Handles
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Diecasting Airplane Parts
Die Castings used for many Aircraft Parts. Demand for diecast airplane parts is increasing in the aircraft industry. Airplanes need lightweight materials for mobility. Moreover, planes require durability and resistance to several stresses while flying. Among metals, aluminum is used to serve as frames or skeletons of the aircraft.
In the aircraft industry, the strength of aluminum is significantly increased by high pressure die casting. Aluminum die castings used for airplane parts are strong against torsion and expansion stresses. These are important considerations since a flying aircraft is subjected to several forces.
In the machining process, there is always an associated imperfection called die casting porosity. This is the amount of gas that combines with the solidifying metal, as it cools in the mold. Porosity is characterized by the size and number of air bubbles inside the finished product. There are three levels of porosity. The second and third levels are unacceptable when it comes to machining airplane parts. This is to guarantee safety of the passengers.
Die castings used for airplane parts are usually made of different aluminum alloys. The two most common die casting alloys for aircraft parts are A380 and A413. For example, Al 7075 is commonly used for making frames because of its toughness.
Permalink: https://www.kineticdiecasting.com/kdc/diecasting-airplane-parts/
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Recycling Aluminum Die Castings
Die casting Parts are completely recyclable. Die Casting Parts have a Planet-Saving Value. These days, many manufacturers are turning to aluminum.
aluminum die casting alloys
Aluminum is a better material to provide their businesses with excellent products that can boost sales. Die casting aluminum is more than just an aluminum production means; it is considered both as an art and a craft.
Unlike plastic, aluminum alloys are completely recyclable. Aluminum is strong and does not deteriorate over time.
Permalink: https://www.kineticdiecasting.com/kdc/recycling-aluminum-die-castings/
The aluminum die casting alloys used in the aluminum die casting process offer designers that are concerned with post-consumer recyclable a highly favorable material option by way of the die cast parts’ reuse feature. Die cast aluminum parts these days, as well as the entire die casting process itself, give product engineers the chance to create and develop aluminum designs that can save the environment. Thus, components in the die casting process are now made to maintain their integrity and quality through disassembly and the consequent tasks of repair, manufacturing, and reassembly – major options that were not available or possible in past years.
What does all this mean? It means that once the lives of die casting aluminum parts end, they are armed with the potential to return to usefulness by becoming part of some other industrial application, and an Kinetic Die Casting Company an aluminum die casting company can indeed help save the planet.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
