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Category Archives: Die Casting Parts
Aluminum Sand Casting Parts May Be Better
Aluminum Sand Casting Parts May Be Better. Several Requests For Quotes (RFQs) for aluminum part prices come to Kinetic Die Casting and it is obvious that the requester does not understand the difference between aluminum sand casting parts and aluminum die casting parts. Today, we will discuss the pricing difference between sand casting and die casting of aluminum parts.
2,000 Aluminum Parts Casting Decision
If your product is limited to less than 2,000 aluminum parts in the entire product life cycle or stated differently you will want less than 2,000 aluminum parts in your product life cycle and never need more parts, sometimes a part produced by the aluminum sand casting is a better choice for you.
Here are my aluminum part price calculations:
Aluminum Sand Casting Parts:
Typical Tooling Cost: $500 – $2500
Typical Part Cost: $13 – $15 each (machined)
So using $500 tooling price (lowest typical) and $13 for part price:
Cost for 500 parts: $ 7,500
Cost for 1000 parts: $13,500
Cost for 2000 parts: $26,500
Aluminum Die Casting Parts
Typical Tooling Cost: $10,000 – $12,000
Typical Part Cost: $2.50 – $3.50 each (machined)
So using $10,000 die casting tooling price (lowest typical) and $2.50 for part price.
Cost for 500 parts: $11,250 ($3,750 more expensive)
Cost for 1000 parts: $12,500 ($1,000 less expensive)
Cost for 2000 parts: $15,000 ($11,500 less expensive)
As you can see, the cost is equal or less for an aluminum part as a sand cast part, if you will buy less than 2,000 parts. If you feel your product life is more than 2,000 parts, you should consider buying aluminum die casting parts. If your product life is greater than 5,000 parts your savings are so significant it is embarrassing. Contact Kinetic Die Casting Company 800-2524-8083 (sales@kineticdc.com) if you feel you are paying to much for your aluminum castings.
Types of Aluminum Parts
Types of Aluminum Parts. Aluminum is extensively utilized in die casting because of the characteristics that it has. Aluminum is helpful even in daily life because that is why die casting companies manufacture die cast parts created from this alloy. Aluminum alloy is lightweight and has excellent corrosion resistance. It can also receive high temperatures so the things that require being heat resistant are typically made of aluminum alloy. The things that also call for high corrosion resistance and electrical conductivity are created of aluminum. Due to its high dimensional constancy, aluminum alloy is utilized to make slim walls and intricate shapes.
Aluminum part types can depend on the mixture of alloying elements such as silicon and copper. Zinc can also be utilized as alloying element to aluminum. The mixture of the properties of the different alloys allows the construction of high quality products. Silicon adds melt fluidity that is why difficult parts such as connector housings and thin walls are created of aluminum with silicon. When copper is utilized as the alloying element, the part has improved hardness and decreased ductility.
Aluminum part types can be distinguished on the quantity of alloying element present. Aluminum kinds are Alloy 380, 360, 369, 390, 413, and 518. They are sequence of aluminum alloys so expect to see alloy types with decimals. The Alloy 380 is the most ordinary aluminum alloy utilized in die casting. Lawnmower housings and gears are typically created out of AA 380. Escalator parts and conveyor parts are typically created out of Alloy 518. Parts that require high corrosion resistance are completed of Alloy 360.
Parts vary in the substance of alloying factor that makes the aluminum part types. They also provide to the different requirements of the consumers and the producers as well.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Aluminum Parts Types – Their Roles in Welding
Aluminum Parts Types – Their Roles in Welding. Have you ever heard of welding? The welding industry is expanding fast and the requirements for the materials are also getting harder. It is in this sense that the welding companies notice the value of aluminum and its alloys. Essentially, the aluminum parts types are reasonably agreeable when it comes to welding metalwork pieces. Aluminum is after all is thought to be one of the finest metals to use because of its fluidity during the heating procedure. Even when a much lower or a comparatively higher temperature is used, there is in truth no problem in dealing with the aluminum and its alloys.
Aluminum contains properties that respond successfully in the welding method. It simply melts and then never fractures even after hardening. The process of aluminum welding is performed depending on the aluminum parts types. Several of these parts are those that include the so called commercial grade aluminum which are compressed with about 99% of purity. As a result, the effects of the heat treatment differ as well. Those that contain lead or copper in them are too tough to weld and typically end up fracturing during the procedure of welding.
The welding process of the aluminum parts types comprise the TIG and MIG along with the other customary techniques of resistance welding, plasma, gas, and utilization of insulated electrodes. TIG is the approach used in creating the fine surface finishes and in the welding of pipes and repairing the castings. In the meantime, the MIG technique suits the welding of thicker aluminum metal pieces that entail a longer welding cycle.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
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Optimal Die Casting Production Part Quantity
Optimal Die Casting Production Part Quantity? “I need to buy several thousands of parts to buy die castings”. That is the most common myth or false belief people have regarding the optimal die casting part production quantity. We believe, the optimum production quantity of die casting parts is, the quantity of parts you need to buy.
Unfortunately, many die casting companies also believe the “high quantity only” myth. Some die casting companies perpetuate that myth to force their customers into buying more parts than they need. They refuse smaller quantity purchase orders unless their customers pay a very high “set-up charge”. Sometimes, they will push out delivery of lower part quantities to over 12 weeks, in an effort to dissuade the lower quantity part purchase orders. Then sometimes the part quality is “lacking” but the parts are needed so badly, the sub-quality parts are accepted because we do not have 12 more weeks to wait for replacement parts.
Kinetic Die Casting is thrilled to accept die casting part purchase orders of any quantity. We will accept part purchase orders with deliveries of 10,000 parts or less. Many of our part purchase orders have part deliveries of less than 1,000 parts. In fact, many of our aerospace part purchase orders have deliveries of less than 100 parts and sometimes less than 10 parts.
Our part deliveries range from four to six (4-6) weeks for raw castings. No matter what quantity you want, as long as it is less than 10,000 parts. In most cases we will ship your parts in less than six weeks, if we do not need to wait for outside processes to hold up our part delivery.
In most production part purchase orders, we ship your parts the day we make your parts. We do not have departmental delays that can take several days or weeks to process the parts after the parts are produced.
Our optimal die casting part production quantity, is the quantity you want to buy. Contact us today for a competitive price. Your delivery will be less than six weeks.
Kinetic Die Casting Company
818-982-9200
sales@kineticdc.com
