A Comparison: Die Cast Parts or Plastic Parts. Within the past decade, plastic molded products have become plentiful in the market. More and more plastic products are being shaped as extra to metal products such as faucet, door knobs, and …
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Category Archives: Die Casting Parts
Die Casting Part Sizes and Quantities in our Business Niche
Die Casting Part Sizes and Quantities in our Business Niche. Kinetic Die Casting Company satisfies our customers because we will only produce parts in our niche.
Die Casting Part Sizes – Largest:
Kinetic Die Casting Company limits our part size limited to about 185 square inches to match our 600 ton die casting machines. 17″ by 11″ is the largest size die casting part we will produce. We have manufactured parts larger than 185 sq.” with our die casting machines but the product quality was “less than acceptable” by our standards. In fact, we produced 100,000 parts that were 17.5″ x 14.5″ or 253 sq.” for a customer that needed an inexpensive part that was structural not aesthetic.
Die Casting Part Sizes – Smallest:
It is easier for our die casting machines and equipment to produce parts that are smaller rather than larger because the die casting pressures would not be as great. There is no functional “to small part” for our business. We do like parts that are larger than 1/4″.
Die Casting Part Quantities – Largest:
We prefer part shipments of less than 300,000 parts a year or not more than 10,000 parts a week. Our die casting niche is focused on lower quantity deliveries, not larger quantity deliveries. We do have a few customers that purchase more than 100,000 parts a year from KDC, but that is not our focus.
Die Casting Part Quantities – Smallest:
Kinetic Die Casting has no minimum part order quantity. We focus on smaller lot sizes more than most other die casting companies. We have many customers that will purchase fewer than 500 parts a delivery. We have a few customers that purchase fewer than 100 die casting parts each time they order.
Our capabilities are listed on this webpage:
http://www.kineticdiecasting.com/capabilities.html
Whether, you need die casting parts produced in aluminum or in zinc, contact Kinetic Die Casting Company to purchase your parts or die casting tooling.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Die Casting Parts, newsletter
Tagged Aluminum Die Casting Company, die casting, Die Casting Parts, Manufacturing
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Die Casting Parts Machining Requirements and Advantages.
Machining Die Casting Parts, Die Casting Parts Machining Requirements and Advantages.
Kinetic Die Casting Company produces many types of die casting parts that are machined as a secondary process, but we also produce many parts that do not need to be machined because we die cast the features into the parts. Here are a few examples of parts that are typically produced as a die casting parts because it saves money to make them as die castings.
HEAT SINKS –
Heat sinks in the past were always extruded in aluminum because aluminum is one of the best materials for heat conductance (more info) but the extrusions creates a lot of waste material and the additional cost to chop the heat sinks to length and machine mounting holes.
These reasons make die casting aluminum a far superior manufacturing process. Aluminum Die Castings are produced to the size and shape necessary with no wasted material. Die casting heat sink parts do not require additional machining to “chop” to size. Mounting holes are produced during the manufacturing process at no additional cost.
SAND CASTINGS
Sand castings cannot maintain the tolerance that die castings typically hold. Sand castings need a greater amount of variance from feature to feature. Many times a sand casting part will require machining in an interior section of a part between features because the tolerance is greater than .002″ (about half the thickness of paper)
See our website:
• Die Casting Heat Sinks
• Sand Casting Information
Contact:
Kinetic Die Casting Company 818-982-9200 for more information or to get a price of a die casting part to replace a current heat sink or sand casting part.
Kinetic Die Casting manufactures zinc and aluminum die casting. If you would like a quote, please visit our website:Die Casting quote
Posted in Die Casting Parts
Tagged Aluminum Heatsinks, aluminum parts, Die Casting Process, Heat Sinks, Sand Casting
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The Many Uses Of Aluminum Parts Types
The Many Uses Of Aluminum Die Cast Parts Types. Aluminum is a type of metal that is silvery and lightweight, and it makes up a huge number of domestic items, such as pots and pans, aluminum foil, as well as cans utilized to hold drinks. This is the cause why aluminum parts types are extensively utilized for a range of items in die casting. Aluminum is non-toxic, does not corrode very easily, it is non-magnetic, and more significantly, it is with no trouble created and molded into several various shapes.
Aluminum ranks third, just behind oxygen and silicon, as the earth’s most plentiful element. In fact, it creates 8.1 percent of the earth’s crust in weight alone. Since aluminum is thought as tremendously active metal, it is seldom found in metal form at all. It is typically derived from earth materials, such as kaolin, a white clay rich in aluminum, a major part in the manufacturing of porcelain. It is also found in alum salts, which are utilized as a chemical to help dyes stick to cloth.
Aluminum heated in very high temperatures in a vacuum can disappear and stick determinedly on cool surfaces of glass to form a mirror. Aluminum hardware, contrasting to silver, never tarnishes when open to the elements. There are several other uses for aluminum, chiefly in the die casting business. Aluminum parts varieties are perfect for the manufacturing of pots and pans utilized in cooking. This is because aluminum pots and pans produce more heat than other metal.
Regardless of the presence of other metals utilized in die casting, such as zinc, magnesium, or copper, aluminum parts types remain the most widely-used metal to make a great number of helpful tools, equipment, and machinery of airplanes and cars.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
The Part that Aluminum Plays
The Part that Aluminum Plays. Aluminum parts types are distinguishing because this exacting metal lends to its die cast parts the properties of being lightweight and yet hard, with high electric as well as thermal conductivity, high reflectivity when refined to a gloss, corrosion resistance, non combustibility, formability, and capacity to be recycled.
Due to the built-in properties of this metal, aluminum parts types are a desired in the airplane construction business, in the car manufacturing business, and in the bicycle manufacturing business– this due to its strength and light weight. Aluminum is also fabricated into large electrical conductors and cables, and computer manufacturers are now utilizing aluminum parts in the casing of their products– this again is due to another one of its properties, that of electric and thermal conductivity. Other aluminum parts varieties are found in numerous products such as cooking utensils, food and drink packaging, extrusions such as window frames and door frames, and mirror coatings for telescopes as well as the commonplace looking-glass.
Aluminum is a metal most plentiful on earth. Although this is so, it is popular as a recyclable product. Visit any recycling plant and you are sure to see some aluminum parts varieties. These might be aluminum cans from soda drinks, bits and parts other scraps. Some might be torn, re-melted, fashioned into blocks, and whatnot. All the aluminum scrap metal is effortlessly recycled merely by re-melting them and pouring the melted metal once again into a mold. Then the aluminum die casting procedure can begin again.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Aluminum Part Types – All You Need to Know
Aluminum Part Types – All You Need to Know. Aluminum die casting requires a lot of tools and parts to make the ideal dies. The method has been well known to supply a simple method for numerous constructors to generate the most perfect components to different automobiles and the likes. Aluminum parts types are not that simple to distinguish particularly for a person who is quite new in the die casting process. Since the system also requires a series of melted metals from copper, lead and zinc, a lot of aluminum part types are desirable to come up with the best die that possesses the precise instructions by the customer. Cold chambered and hot chambered are just two of the aluminum parts types particularly utilized for the definite machine in die casting.
In most cases, die casters wish to apply all aluminum part types while die casting. This makes the procedure more experimental, and can sometimes create the best outputs at the end of the sessions. Nevertheless, there is a surprising difference between a cold chambered die casting machine from a hot chambered one. For example, a die caster cannot merely use hot chambered types when handling aluminum material. This type of material is well-matched to a die casting machine that is cold chambered. Molds for aluminum die casting may also have parts that do not require cavities. This type of mold significantly differs in price compared to those with cavities. A lot of the parts sold for aluminum die casting often come with considerable product descriptions to let you decide which of the aluminum part types you are about to obtain.
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
