Tile Molds Update, We have published new article to the blog in our Tile Mold website. After Processing the PartsAfter Processing the Parts. Metals have significant uses when it comes to industrialization. They are mostly utilized from a wide range …
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Category Archives: Die Casting Parts
Die Casting Aluminum Parts Types
Die Casting Aluminum Parts Types. Die casting is the method that force melted metals like aluminum, zinc, lead, magnesium, and copper into pressured molds. This is the method that the majority companies would use in manufacturing parts that includes the identical dimensions to warrant that each and every component are high in excellence and contains a smooth surface with parts that are very much match with one another.
On the whole, aluminum parts types for die casting is accessible in two kinds which comprise of the methods cold chambered die casting machine and the hot chambered die casting machine. Any manufacturer has the freedom to make use of just one of them or they can also utilize both which may really vary depending on the desires. But even though these types can be utilized concurrently, they have different rewards. For example, manufacturers cannot actually employ hot chambered die casting machine when operating with aluminum given that cold chambered die casting machine is the only type that can be utilized for this procedure. But on the other hand, other metals can work well when done in hot chambered die casting machine aluminum parts types.
On the whole, aluminum parts type that will be utilized in a particular tool making process should be make certain first that it will match the metal that will be utilized. One cannot just choose cold chambered die casting machine without contemplating if the metal will match the method since there will be a conclusion on the end result. This is why, only knowledgeable workers should try die casting method.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Roofing Tile Molds as Die Castings
Roofing Tile Molds as Die Castings – One of the many products that Kinetic Die Casting Company has produced over the years is aluminum roof tile molds for companies that manufacture concrete roofing tile. I bring this up to discuss the limitations of Kinetic Die Casting Company’s manufacturing process.
Over a period of ten years, we produced over 100,000 of these aluminum roof tile molds in various styles. These parts ranged in weight of about three pounds to eight pounds and in size from a width of 8″ to 14″ and a length of 14″ to 17″. These are the largest parts our die casting machines will handle. We could produce these molds at a rate of 500 parts a day. We are happy to accept purchase orders of fewer than 200 parts.
We no longer make these roof tile molds. The company we made these parts for was sold and the new owner uses a different manufacturing process.
If you are looking for a part larger than 17″ or heavier than about 10 pounds, we cannot help you.
For parts smaller than these roof tile molds, we are very competitive and we can produce the parts for you rapidly. In most cases, we run production orders of fewer than 500 parts a day. Smaller parts we can produce over 1000 parts a day as our customers need them.
Contact Kinetic Die Casting Company to buy:
Die Casting Tooling
Aluminum Die Casting Parts
Zinc Die Casting Parts
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
Posted in Die Casting Parts
Tagged aluminum parts, die casting tooling, Kinetic Die Casting Company
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Finding the Right Aluminum Parts Types
Finding the Right Aluminum Parts Types. Quite a lot of metals or alloys could be utilized in the die casting method, such as zinc, copper, magnesium and aluminum. Among these materials, loads of equipment manufacturers are inclined to favor die castings for aluminum parts types. Preference to aluminum in die casting parts is now most distinct in the automotive industry where aluminum parts rank only second to steel. Advantages obtainable by aluminum parts types are many. Foremost is this alloy’s flexibility which allows its applications to a variety of designs in the die casting methods. Aluminum’s flexible characteristic jibes well with the die casting technology which requires high-pressure injection of melted metal into dies or molds which allow competent mass production of equipment or machine parts.
Another benefit is aluminum’s electrical conductivity and heat-absorbent quality, making aluminum parts types appropriate in electronic equipment such as computers and refrigerators. Aluminum parts types are also lighter and better at resisting corrosion, qualities that have been proven helpful in such applications as light enclosures and housings uncovered to the weather.
Aluminum parts types produced through the die casting procedure can likewise be designed with surfaces replicating various textures. Created into casts for other products, aluminum castings could be designed to have smoother quality than most all other castings. With such a benefit, many companies manufacturing construction materials have turned to utilizing aluminum roofing tile molds for the design and fabrication of numerous roofing tiles. Furthermore, these aluminum parts types are lighter and more inexpensive than steel molds, advantages that interpret into cost-efficiency and better prosperity for the manufacturers.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Porosity in Aluminum Die Casting Parts
Aluminum Die Casting Parts Porosity – Porosity in Die Castings
There are many forms of Die Casting Porosity, many are caused by these die casting variables:
- Metal Temperatures and Mold Temperatures.
- Material Cleanliness.
- Die Casting Mold Design.
- Die Casting Part Design.
- Die Casting Machine Pressures.
- Die Casting Machine Shot Speed.
- Die Casting Spray or Die Casting Mold Release.
- Other forms of porosity can be from “shrinkage” or wall thickness.
What is Die Casting Porosity? In order for you to know what die casting porosity is, you need to know the die casting basics. The most common form of Die Casting Porosity is a kind of factory defect in which die cast parts contain small pockets of void space and air within the metal, causing it to become porous.
Porosity in Die Casting is the air trapped by the metal inside the die casting parts. To know more, a basic knowledge of the die casting process is necessary. Die casting is a process wherein a particular amount of molten metal is put inside a shot cylinder, then it is applied (plunged) with great force with a piston so as to force the metal into a die cast mold or die cast die. During this “plunging process”, air inside the cylinder is forced along with the metal into the die casting mold. It is a very fluid turbulent process. The air forced into the mold with the metal and the metal already inside the mold is forced out of the mold through a series of gates, vents and overflows.
After this, the metal is left to cool down and harden or freeze inside the mold. The metal is then removed as a die cast part. The same process is repeated over again.
Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper. Kinetic Die Casting only uses aluminum and zinc.
In the worst case, porosity in die casting parts, weakens die casting parts, if the voids or pockets are very large. Porosity typically matters most in pressure tight die casting parts. When the air escapes through a die casting part, it is typically caused by porosity.
Employees of Kinetic Die Casting are POROSITY EXPERTS in die casting parts that need to be free of porosity.
See webpage: http://www.kineticdiecasting.com/porosity.html
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
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Tagged die casting, Die Casting Parts, Porosity
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The Purpose of Aluminum Parts Types to Die Casting
The Purpose of Aluminum Parts Types to Die Casting. Die casting is known in the metalworking industry as to having the greatest quantity of mass produced items. This can be credited to the processes versatility. It typically goes like the melted metal is being injected into steel molds that are reusable. This is being done under high pressure. The dies refer to these molds. These can manufacture numerous shapes, from simple to complicated, with the greatest degree of repeatability. These can also be dependable on correctness depending on the alloys that were included in the procedure. And good samples the more famous when it comes to such characteristic are the aluminum parts types.
Die casting is known for its productivity that can have smooth or textured surfaces, depending on what kinds of parts are being engaged. These materials can be utilized on beautiful and functional finishes. These are dispersed to numerous sectors of industrial, commercial and consumer products, that comprise of vehicles, connector housing, sink faucet, toys and a lot more.
Besides aluminium parts types, the alloys that are more often than not being utilized for die casting are zinc, magnesium, copper, lead and tin.
Zinc is believed to be the easiest alloy that can be casted. This has high ductility and can easily be plated. Magnesium is the easiest to machine. This is also the lightest among all alloys listed. Copper has is very hard. This also has the highest mechanical properties. This offers optimum wear confrontation and steadiness in terms of dimensions. Lead and tin have high density. These can produce parts that can be used for corrosion resistance.
The aluminum parts types are lightweight in nature. Aluminum is also known as to having good corrosion resistance. Its mechanical properties are also high, as well as its thermal and conduciveness to electricity.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
