How are Aluminum Military Parts Made. It is not surprising anymore if you find out that even military devices have aluminum parts. Indeed, this is true. The operations of military personnel can never be complete and successful without the use …
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Category Archives: Die Casting Parts
Draft Angle in Die Castings
Aluminum Die Casting Parts Draft Angle – Draft Angle in Die Castings
When someone asks me “what is draft angle in a box?” or “why do I need a draft angle on my aluminum die casting box part?” The technical answer is, all aluminum die castings require a draft angle on the walls of die cast box parts perpendicular to the parting plane or parallel to the slide interfaces. Since I have selling die cast parts for over 20 years, I find simple answers and provide simple calculations for my customers. What does that mean to the typical engineer (any engineer other than tooling or mechanical) or professional buyer?
I try to give examples that most people can relate to, because most people do not have a need to concern themselves with how things are made, only what is made, and will it be what they need. I ask, “Have you ever noticed on a cupcake the bottom diameter is smaller that the top diameter?” or “Have you noticed that a cake pan has sides that slope in toward the middle of the pan?” That would be an extreme example of a draft angle. Aluminum die castings would stick inside the die casting tool, molds, or die casting die if there was not enough draft angle in the tool and part. The typical draft angle for an aluminum die casting part is two degrees per side. The calculation for that is simple if a person is familiar with die casting production part design, but is not familiar to most people.
Picture an enclosure (or Aluminum Box) sitting on a table with the open side up. The aluminum box is 2″ deep inside with the height and width 4″ each way on outside. The walls of the box are 0.10″ thick. Due to the wall thickness, a few things are evident to a part designer concerning this simple box:
- The overall height of the box is 2.10″ tall.
- The interior of the box at the top of the opening is 3.80″ x 3.80″.
A 2 degree draft angle will change the dimensions in the following on the interior and exterior and should be considered if something needs to fit inside the box or outside the box:
- The top inside dimension of the box will be 3.80″ and the bottom inside will be 3.664″
- The top outside dimension of the box will be 4.00″ and the bottom outside will be 3.864″
If the box was designed for the interior of 4″ x 4″ at the bottom: box:
- The top inside box dimension needs to be 4.136″
- The outside top box dimension will be 4.336″.
See webpage: http://www.kineticdiecasting.com/draft.html
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Types of Die Cast Aluminum Parts
Types of Die Cast Aluminum Parts. Aluminum is the most plentiful and most frequently utilized non-ferrous metals. It is a prudent choice when a corrosion resistant, low density, impressionable metal with high electrical conductivity is required for a process, particularly that of die casting. Aluminum die casting is a very economical process of manufacturing aluminum parts. It is a quick method, creating thousands of aluminum parts per day. When utilized as a component of an alloy, aluminum can turn out to be very strong, just as sturdy as steel. Therefore, parts manufactured by aluminum die casting are exceedingly durable.
How do you die cast aluminum? Steel molds called dies are injected with melted aluminum, under pressure, then left to harden to create aluminum parts. There are several aluminum parts types that are created through the die casting method. Aluminum parts varieties which are started in automobiles are aluminum alloy wheels, auto lamp parts, carburetors, car door handles, engine brackets, exhaust systems, fan clutch parts, flooring, gas tanks, logos, radiators, transmissions housings, valve covers, wheel space parts, and much more products. Other illustrations of aluminum parts types are airplane parts, hand tools, heat sinks, heater plates for chocolate fountains, medical lighting goods, nameplates, sensor system products, system card reader and keypad housings, and wheelchair lift parts. The military also utilizes aluminum die cast parts such as those situated in armored vehicles and missiles. The list is never-ending!
There is a wide range of objects that are created with aluminum. Without it, approximately all metal objects would be very heavy. Aluminum is surely one of the most noteworthy metals on this planet.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
Aluminum Investment Castings Parts Compared to Aluminum Die Casting Parts
Aluminum Investment Castings Parts Compared to Aluminum Die Casting Parts
Aluminum Investment Castings
Investment castings are produced by:
- Creating a master pattern or template to produce disposable molds.
- Pouring molten metal into the disposable mold.
- Allowing the parts to cool inside the disposable mold before removing the part.
- Disposable mold lasts for one part.
- Time and labor are the largest limitations.
- Usually only a few parts can be produced per day but a fully automated production line can produce up to 100 parts in a week.
Aluminum Die Castings
Die Castings are produced by:
- Creating a hardened steel mold that makes the die casting parts.
- Injecting the aluminum under high pressure into the mold to produce the parts.
- Die Casting Molds last for over 100,000 parts.
- The parts are produced at the rate of one part every minute.
- Thousands of aluminum die casting parts can be produced in a single day.
Contact Kinetic Die Casting Company to buy:
• Die Casting Tooling
• Aluminum Die Casting Parts
• Zinc Die Casting Parts
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Posted in Die Casting Parts
Tagged aluminum, aluminum parts, Die Casting Company, Manufacturing
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Aluminum Parts Types: Attaining Strong and Lightweight Parts with Low Production Cost
Aluminum Parts Types: Attaining Strong and Lightweight Parts with Low Production Cost. The creation of great die casting machines and improvement of the die casting procedure paved the way for mass producing metal alloy parts.
With the use of aluminum, the cost of manufacturing high quality metallic parts also became more inexpensive. Aluminum parts types are the most inexpensive finished product that can be manufactured from die casting method.
This allows companies to increase their income levels because they can mass produce aluminum parts types more rapidly but at a much lower overhead. This also reduced the cost of metallic finished products because assemblers can utilize cheaper but high quality aluminum parts types.
Aluminum parts are also lightweight but are stronger than other varieties of metal alloys. That is why aluminum parts are regularly utilized in the airplane and car manufacturing industries. Aluminum parts can also be made as container boxes and enclosures.
For instance, a computer hard disk utilizes aluminum enclosure which was created through the die casting method. Because aluminum can conduct electricity, it would be easier for manufacturers of electronic products to ground the aluminum parts in order to shield the interior electronics of finished products.
Aluminum parts are also versatile. Besides industrial use, aluminum parts can also be utilized on completed consumer products such as chassis of guitar amplifiers, roofing molds, lighting fixtures, toys, and other ordinary items that you can look for in the market.
Die cast manufactures favor aluminum parts because they are lightweight, versatile, and cheaper to produce. Use of aluminum parts also compact the cost of production of different consumer and industrial goods resulting to lesser market prices.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Aluminum Sand Cast Parts are sometimes a better choice than Aluminum Die Casting Parts
Aluminum Sand Cast Parts are sometimes a better choice than Aluminum Die Casting Parts
If you want less than 2,000 aluminum parts in your product life cycle, sometimes a part produced by the aluminum sand casting is a better choice for you.
Here are my calculations:
Aluminum Sand Casting Parts
Typical Tooling Cost: $500 – $1500
Typical Part Cost: $12 – $15 each
Cost for 1000 parts: $13,500
Cost for 2000 parts: $25,500
Aluminum Die Casting Parts
Typical Tooling Cost: $10,000 – $12,000
Typical Part Cost: $2.50 – $3.50 each
Cost for 1000 parts: $14,500
Cost for 2000 parts: $17,000
As you can see, the cost is less for an aluminum sand cast part, if you will buy less than 2000 parts. If you feel your product life is more than 2000 parts, you should consider buying aluminum die casting parts.
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Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
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Tagged Aluminum Die Casting, aluminum parts, die casting tooling, Manufacturing
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