Category Archives: Die Casting Parts

Thicker Die Casting Walls, Stronger Part, No

Posted on 06/11/2010 by admin

Kinetic Die Casting Company has helped many customers develop new products. There are many factors singular to the die casting process that are needed to consider such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, and wall thicknesses.

Over the years, I have had to convince several buyers, engineers, and designers that increasing the thickness of the walls or other sections in a die casting part does not increase the part strength. In fact, it does the opposite. As the molten metal is injected through the gate, into the die casting mold, the metal freezes on the wall surfaces of the die on the die casting part exterior and interior. The metal contacting these die surfaces is denser and harder than the section sandwiched between the two wall surfaces.

The first .030” to .050” surface of the casting where the metal is denser is commonly called the “skin” of the die casting. The die casting skin is on both interior surfaces and exterior surfaces. The material between the two skin surfaces is weaker and less dense. A part that has a wall thickness of .080” would have a skin surface of about .060”, on the interior wall .030” and the exterior wall .030”. The section sandwiched between the two skins, approximately .020” would provide little strength.

Die Casting parts should not typically be thicker than .125”. On die casting parts with thicker walls than .125”, the increased thickness decreases the wall strength by increasing opportunities for porosity, shrinkage and laps. Parts that will be machined should only have less than .030” removed to preserve more of the die casting strength and to avoid exposing porosity.

When it comes to increasing strength in aluminum die casting parts, other methods are used. I will detail how to strengthen die casting parts in future articles.

Contact Kinetic Die Casting Company 800-524-8083, if you have a metal product that you are considering manufacturing. We will evaluate your design and make suggestions on other metal manufacturing processes when necessary. If die casting is the best option, we will assist you in material selection, tooling manufacture, and provide the cost for tooling and die casting parts.

Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

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Why should you use Cast Aluminum Parts for Music?

Posted on 06/04/2010 by admin

Why should you use Cast Aluminum Parts for Music? Music only deserves the best equipment to be used. After all, it soothes the troubles of the soul. To attain that quality, one should use only the best. So why should you use Cast Aluminum Parts for Music? Why not go for the expensive steel instead?
The first and probably the best reason one can come with is, it is green. It helps you save the environment by recycling aluminum. It helps in minimizing the number of wastes getting dumped. People can actually benefit from trash. Not only is it creative, but good for the planet. You could easily find a good use for those cans everybody just discards.

  • And also, constructing aluminum is very simple and cheap. Needless to say, the aluminum parts used for music are less expensive. There is no need for large amounts of money. You can even make your own parts if you got the necessary knowledge and tools.
  • Another aspect you should consider is aluminum is just as effective and durable. But it can also easily melt for flexibility which makes the process of molding easier. Aluminum is also ideal for creating the not so big equipment. Anything can be created with the help of your imagination.

    • Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company

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    Kinetic Die Casting Makes Aluminum Speaker Parts

    Posted on 05/20/2010 by admin

    Kinetic Die Casting Makes Aluminum Speaker Parts. If you’re having a problem with your car’s speakers and you have no idea where to buy new ones, KDC or Kinetic Die Casting would be your companion.

    Unknown to majority of consumers, Kinetic Die Casting makes aluminum speaker parts. Most of car enthusiasts know that aluminum is the preferred material for automotive parts, and Kinetic Die Casting or KDC knows that as well. To deliver sound quality from your car is one of the many reasons KDC’s making a horde of quality materials from small bits to large parts.

    Aluminum speaker parts sold by Kinetic Die Casting are inexpensive and durable, making it a great buy than those of other companies which are primarily made of steel and not aluminum.

    Once a consumer purchases aluminum speaker parts from KDC, he/she will be able to avail of the free service offered by KDC personnel. This does not only apply to speaker parts, but also to their other products as well.

    Their speaker parts also come with warranty, so consumers do not have to worry about having these fixed once they go haywire again.

    Want to have a car party non-stop, without having to worry about your speaker’s potential technical difficulties? Go now to KDC and have your speakers checked.

    Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

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    Methods for making Aluminum Military Parts

    Posted on 05/18/2010 by admin

    Methods for making Aluminum Military Parts. Nowadays, metals like aluminum has are formed through different methods. Some methods like sand casting have been used for years. Such methods are still being used for custom metal parts or very large ones that cannot be created through normal metal processes. Some are a combination of old an new technologies.

    Gravity and/or permanent casting is somehow similar to sand casting, using a mold to cool liquid metal into its solid state. While these processes are reliable, they may have less quality than those created through newer technologies like die casting.

    These are Methods for making Aluminum Military Parts. But the most popular is die casting. This is especially true for aluminum and aluminum alloy parts.

    Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Die casting is popular because it is good for mass production. It also forms great quality aluminum since it uses high pressure techniques. As compared to sand casting and gravity casting, die casting produces smooth surfaced aluminum parts (green sand makes rough surfaced aluminum parts while gravity casting does not ensure that the metal would seep into all parts of the mold).

    Some create individual models while others incorporate a lot of parts for one mold – the individual parts will just be cut out after the molding process. Liquid metal is injected into the mold at high pressures. After cooling, the parts are cut and smoothed out accordingly.

    Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote

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    Where Do You Find Cast Aluminum Parts for Music?

    Posted on 05/16/2010 by admin

    Where Do You Find Cast Aluminum Parts for Music? If you’re a musician by heart, then there’s a big chance that you know how to play a certain instrument. If you do, then you know the parts of an instrument and how it work inside and out. Assuming that a certain parts get broken, and you should know how to fix it, the question now revolves around where you can buy cast parts for it.

    In buying cast parts, aluminum will always be the first choice of material. Besides the metal’s ability to provide durability, aluminum never rusts and it doesn’t get old quickly. That is why most instrument makers nowadays prefer aluminum as one of their prime materials for making instruments.

    Going back to the main issue, where do you find cast aluminum parts for music?

    This should not be much of a trouble, but the best places that you can buy, besides instrument stores, are department stores and trusted online stores like Amazon. They provide brand new materials accompanied by warranties, so you can be sure of the quality of these cast parts. Plus, some instrument stores offer free repair services once you purchase their product, so take note of that.

    Now, you never have to worry about frequently playing your favorite instrument.

    Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

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