The Difference between Die Casting or Investment Casting. If you are to select, what will you favor more; die casting or investment casting process? Choosing between the two is quite a quandary since they have some comparable features. To help …
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Category Archives: Die Casting Parts
Low Production Cost Lightweight Aluminum Parts
Attaining Strong and Lightweight Aluminum Parts with Low Production Cost. The invention of powerful die casting machines and refinement of the die casting process paved the way for mass producing metal alloy parts.
With the use of aluminum, the cost of producing high quality metallic parts also became cheaper. Aluminum parts types are the cheapest finished product that can be produced from die casting process.
This allows companies to boost their profit levels because they can mass produce aluminum parts types faster but at a much lower overhead. This also reduced the cost of metallic finished products because assemblers can use cheaper but high quality aluminum parts types.
Aluminum parts are also lightweight but are stronger than other types of metal alloys. That is why aluminum parts are commonly used in the airline and car manufacturing industries. Aluminum parts can also be made as container boxes and enclosures.
For example, a computer hard disk uses aluminum enclosure which was made through the die casting process. Because aluminum can conduct electricity, it would be easier for manufacturers of electronic products to ground the aluminum parts in order to protect the interior electronics of finished products.
Die cast producers favor aluminum parts because they are lightweight, versatile, and cheaper to produce. Use of aluminum parts also reduced the cost of production of different consumer and industrial goods resulting to lower market prices.
Aluminum parts are also versatile. Aside from industrial use, aluminum parts can also be used on finished consumer products such as chassis of guitar amplifiers, roofing molds, Golf Products, lighting fixtures, toys, and other common items that you can see in the market.
What is Die Casting Porosity?
What is Die Casting Porosity? In order for you to know what die casting porosity is, you need to know the basics. Die casting is a process wherein a particular amount of molten metal is put inside a container, then it is applied with great force so as to force it into a mold. After this, the metal is left to cool down and harden then it is removed. The same process is repeated over again. Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper.
What is die casting porosity? It is a kind of factory defect in which die casts contain small pockets of void space and air within the metal or plastic, causing it to become porous. Eventually, these air pockets cause the die casted material to become brittle and weak. Usually, die casting porosity is an unwanted result and is considered as a substandard product.
What causes die casting porosity? Basically, it is caused by poor handling and casting process. There might have been small cracks and crevices in the machine where the air could come in. The mixing process of the metal may have been poor, therefore creates bubbles inside the metal. One needs to check up the machine used for die casting regularly to prevent this kind of problem. It is also recommended to use vacuum devices to suck out the air inside the molten substance to reduce the incidence of die casting porosity.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Midwest city embracing non-automotive tooling
Midwest city embracing non-automotive tooling
Sunday, August 30, 2009
By Joe Brown
Windle Mechanical Solutions has taken on niche, low-volume and high-profit manufacturing jobs. Reporter Diane Mastrull of The Philadelphia Enquirer wrote an excellent article giving a glimpse into the transformation of small manufacturers in Pennsylvania.
There are no snaking assembly lines, no massive stockpiles of steel, aluminum, and bronze. But then, there are no big orders.
On last week’s jobs list:
* Six positioning devices for probes on an automatic welding machine;
* Four wheels for a military carrier launch and retrieval system;
* Four couplings for a nuclear pump application;
* Two helicopter-frame fittings;
* Two airplane landing-gear parts, and
* Two parts for biopharmaceutical freeze-driers
Source: http://blog.toolanddieing.com
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Aluminum Parts Types to Die Casting
The Purpose of the Metalworking Industry and Aluminum Parts Types to Die Casting. Die casting is known in the metalworking industry as to having the highest number of mass produced items. This can be attributed to the method’s versatility. It usually goes like the molten metal is being forced into steel molds that are reusable. This is being done under high pressure. The dies refer to these molds. These can create various shapes, from simple to complex, with the finest degree of repeatability. These can also be trusted on accuracy depending on the alloys that were incorporated in the process. And good samples the more famous when it comes to such trait are the aluminum parts types.
Die casting is known for its output that can have smooth or textured surfaces, depending on what kinds of parts are being employed. These materials can be utilized on good looking and serviceable finishes. These are distributed to various sectors of industrial, commercial and consumer products, that include vehicles, connector housing, sink faucet, toys and a lot more.
Aside from aluminum parts types, the alloys that are usually being used for die casting are zinc, magnesium, copper, lead and tin.
Zinc is said to be the easiest alloy that can be casted. This has high ductility and can easily be plated. Magnesium is the easiest to machine. This is also the lightest among all alloys in the list. Copper has high hardness. This also has the highest mechanical properties. This offers optimum wear resistance and stability in terms of dimensions. Lead and tin have high density. These can produce parts that can be used for corrosion resistance.
The aluminum die casting parts types are lightweight in nature. Aluminum is also known as to having good corrosion resistance. Its mechanical properties are also high, as well as its thermal and conductivity to electricity.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Die Casting Processes with the Use of Zinc Alloy
Die Casting Processes with the Use of Zinc Alloy. Die casting is the process by which molten ferrous metal, e.g., zinc, magnesium, copper, lead, tin, aluminum, etc., are molded into cavities and placed under pressure to form. The method of die casting is ideal if the application needed is in large quantity and should be well-detailed and has fine quality. Zinc is a non-ferrous metal that is popularly used for die casting. This is due to the fact that zinc alloys have many characteristics that far exceed other metals. Zinc alloys have high strength and hardness, has high thermal and electrical conductivity, low cost, good finishing characteristics, outstanding fluidity, and excellent corrosion resistance among others.
In the zinc die casting process, two processes are involved, the hot chamber method and the cold chamber method. These two zinc die casting processes make use of various types of metal alloys during the production of parts in the zinc die casting process. The hot chamber method involves the process wherein a steel die is filled with a pool of molten metal, all the time maintaining pressure, until the metal hardens. The second process, the cold chamber method, involves the use of two separate chambers, first to melt, then to hold the melted zinc alloy before it is poured into a shot cylinder and afterwards inject them to the die casting die. Before, the metal alloys used in Zinc die casting processes are tin and lead. The zinc alloy however gained popularity and is now the first choice when it comes to die casting.
