Kinetic Die Casting Company currently has open die casting machine capacity and we can ship most production part purchase orders in 4 to 6 weeks. In some cases we can ship in less than two weeks. Some of the larger …
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Category Archives: Die Casting Parts
Midwest city embracing non-automotive tooling
Midwest city embracing non-automotive tooling
Sunday, August 30, 2009
By Joe Brown
Windle Mechanical Solutions has taken on niche, low-volume and high-profit manufacturing jobs. Reporter Diane Mastrull of The Philadelphia Enquirer wrote an excellent article giving a glimpse into the transformation of small manufacturers in Pennsylvania.
There are no snaking assembly lines, no massive stockpiles of steel, aluminum, and bronze. But then, there are no big orders.
On last week’s jobs list:
* Six positioning devices for probes on an automatic welding machine;
* Four wheels for a military carrier launch and retrieval system;
* Four couplings for a nuclear pump application;
* Two helicopter-frame fittings;
* Two airplane landing-gear parts, and
* Two parts for biopharmaceutical freeze-driers
Source: http://blog.toolanddieing.com
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Aluminum Parts Types to Die Casting
The Purpose of the Metalworking Industry and Aluminum Parts Types to Die Casting. Die casting is known in the metalworking industry as to having the highest number of mass produced items. This can be attributed to the method’s versatility. It usually goes like the molten metal is being forced into steel molds that are reusable. This is being done under high pressure. The dies refer to these molds. These can create various shapes, from simple to complex, with the finest degree of repeatability. These can also be trusted on accuracy depending on the alloys that were incorporated in the process. And good samples the more famous when it comes to such trait are the aluminum parts types.
Die casting is known for its output that can have smooth or textured surfaces, depending on what kinds of parts are being employed. These materials can be utilized on good looking and serviceable finishes. These are distributed to various sectors of industrial, commercial and consumer products, that include vehicles, connector housing, sink faucet, toys and a lot more.
Aside from aluminum parts types, the alloys that are usually being used for die casting are zinc, magnesium, copper, lead and tin.
Zinc is said to be the easiest alloy that can be casted. This has high ductility and can easily be plated. Magnesium is the easiest to machine. This is also the lightest among all alloys in the list. Copper has high hardness. This also has the highest mechanical properties. This offers optimum wear resistance and stability in terms of dimensions. Lead and tin have high density. These can produce parts that can be used for corrosion resistance.
The aluminum die casting parts types are lightweight in nature. Aluminum is also known as to having good corrosion resistance. Its mechanical properties are also high, as well as its thermal and conductivity to electricity.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Die Casting Processes with the Use of Zinc Alloy
Die Casting Processes with the Use of Zinc Alloy. Die casting is the process by which molten ferrous metal, e.g., zinc, magnesium, copper, lead, tin, aluminum, etc., are molded into cavities and placed under pressure to form. The method of die casting is ideal if the application needed is in large quantity and should be well-detailed and has fine quality. Zinc is a non-ferrous metal that is popularly used for die casting. This is due to the fact that zinc alloys have many characteristics that far exceed other metals. Zinc alloys have high strength and hardness, has high thermal and electrical conductivity, low cost, good finishing characteristics, outstanding fluidity, and excellent corrosion resistance among others.
In the zinc die casting process, two processes are involved, the hot chamber method and the cold chamber method. These two zinc die casting processes make use of various types of metal alloys during the production of parts in the zinc die casting process. The hot chamber method involves the process wherein a steel die is filled with a pool of molten metal, all the time maintaining pressure, until the metal hardens. The second process, the cold chamber method, involves the use of two separate chambers, first to melt, then to hold the melted zinc alloy before it is poured into a shot cylinder and afterwards inject them to the die casting die. Before, the metal alloys used in Zinc die casting processes are tin and lead. The zinc alloy however gained popularity and is now the first choice when it comes to die casting.
Porosity in Die Casting Parts
Porosity in die casting parts. Die casting porosity is an unwanted result brought about by poor handling and method. It would be unclear until you know the meaning of die casting. Die casting is a technique or process of pushing an ample amount of molten material such as metal, plastic or resin into a container then pushing it with great force in a mold until it cools down and takes its form. Usually, metals used for die casting are non-Ferrous metals, or those containing no Iron, because Iron promotes oxygenation and rusting of the metal. The most ordinary metals used are magnesium, copper, zinc, lead and aluminum. Porosity in die casting parts is the presence of large bubbles of air inside the molded material, which makes it easier to break up. Porous die casted materials are commonly regarded to as something with low class and low quality.
Is there a way to reduce the occurrences of porosity in die casting parts? Fortunately, there are a few simple ways to be able to reduce and even eliminate the chances of having porous results in die casting. First of all, you need to conduct check-ups on your machines on a regular basis. Crevices and chinks on the surfaces of your molds allow air to seep through the machine, causing air bubbles within the plastic and metals. You can easily fix this problem by sealing it up with a sealant and cleaning it. Another thing you need to consider is to replace your molten materials with ones which have higher quality. The less cohesive and pure your metals and resins are, the more likely will it cause air bubbles inside.
Disadvantages of Porosity in Diecasting
Disadvantages of porosity in diecasting. Diecasting is a method of molding molten metal, plastic and resin into whatever shape you desire. In order to do this, a machine will need to pour the molten substance into a container and then force it inside the mold until it cools down. The substance will eventually harden and take the form of the mold it is in. Die casting is commonly used in making toys, instruments, costumes and even costumes. However, there are certain problems in which the products become porous which contributes a lot to its brittleness. This is commonly known as die cast porosity, an unwanted result brought about by air pockets and void space inside the molded material. Products with porosity typically are considered to be of low standard and poor in quality. Here are some disadvantages of die casting porosity.
Air pockets inside a die cast product; can cause weakness of the material. The structure becomes less stable because the density of the particles melded together is not balanced due to small voids of space within. There are also times when diecasting porosity makes the product look less appealing to the buyer or consumer, due to the impression that porosity is a result of low quality machine and materials. Chances of infiltration are also high due to an imbalance in the density of the material. Luckily, there are a lot of ways to reduce the chances of cast die porosity. However, it would also mean an increase in your expense, but it would also increase the chance of more consumers because of your high grade product materials.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company