Category Archives: Die Casting Parts

Ecoline – the new die casting machine series

WEBWIRE – Sunday, July 26, 2009

With Ecoline, the Buhler Die Casting business unit has rolled out a third machine type after the Carat and Evolution. Ecoline has been designed with the medium market in mind and is distinguished by its ruggedness and reliability.

Buhler has been manufacturing top-quality die casting systems since 1927. With its Carat and Evolution machine series, Buhler has up to now offered a range of equipment that catered especially to the manufacturers of cast components meeting elevated requirements in terms of quality, complexity, and flexibility.

All the quality features
With Ecoline, Buhler is launching a machine type of straightforward design which boasts all the quality features of a Buhler machine: rugged, reliable, economical, energy-saving, durable, and easy to operate, or – in two words: Swiss quality. “Our new Ecoline machine has been designed with the medium market in mind,” explains Marcello Fabbroni, head of product management at Bühler Druckguss AG. “In this market segment, far more than 1000 new die casting machines go into service every year. Ecoline is therefore addressed in this environment to foundries which manufacture mainly components of small size and relatively low complexity. NonetheFor less, the quality of the cast components must be right. Ecoline satisfies these requirements. The machine is so to speak the starter model for entering the field of high-quality die casting with Buhler.”

Long service life, easy operation
As a “genuine” Buhler machine, Ecoline has all the capabilities expected of a state-of-the-art die casting machine for aluminum or magnesium. Ecoline is distinguished by its rugged and reliable engineering. “When it came to selecting the engineering materials and the manufacturing process, we were uncompromising,” says development project manager Kurt Rüdisühli. Ecoline is characterized by its high casting capacity with optimized energy consumption. The shot unit is matched precisely to the needs of the medium market and blends smoothly with the existing product portfolio of Buhler.
Much attention was also paid to easy operation. A clearly structured and easy-to-understand operating philosophy allows fast production starts with a low training requirement. A high uptime is achieved through the use of proven components. The optimized design of the hydraulic system and the targeted reduction of the number of components minimizes the maintenance and training requirements for maintenance crews.

Short delivery times, competent service
According to Fabbroni, the initial launch in Asia has already been completed, and the first machines are being manufactured. The Ecoline is available as a standard machine, but can be equipped with additional options. The locking forces range from 340, 530, and 660 to 840 tons. The delivery times for the machines are extremely short. Fast start-up by local technicians minimizes costs and ensures rapid commissioning of the casting cells.
Buhler maintains a global customer service network and local spare parts stores. Locally stationed specialist service technicians ensure fast responses whenever the need should arise. Ecoline, just as Evolution and Carat, stands for renowned Buhler quality, but with a more straightforward scope of functions and performance at an attractive price.

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

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Types of aluminum die casting parts

Types of aluminum die casting parts. Companies engaged in aluminum die casting will generally use four major parts in their metalworking process. These parts are the vital components in the process of using very high pressure to force the molten aluminum into a steel mold that is reusable for many times. This multiple usage of the steel mold enables the mass-production of important parts for commercial, industrial and consumer products.

The most basic of all aluminum die casting parts is the single-cavity mold. It is a one-dimensional mold and is utilized to produce just a single component. Frequently, the single-cavity die is employed in products with sophisticated shapes or in medium to large sized products.

Another aluminum die casting part is the multiple-cavity mold used to manufacture several identical parts. Using multi-cavity molds contributes to production efficiency as many parts could be manufactured in one casting.

Aluminum die casting manufacturers likewise use unit dies which works almost similar to the single-cavity mold. Casting with a unit die turns out different parts one at a time and would be ideal for components that require some special attention, such as strength and non-porosity. Finally, a combination die may also be utilized in aluminum die casting, which as its name suggests puts together several die casting parts in one assembly.

COAST DIE CASTING COMPANY
July 3rd, 2009 Richard White agreed to sell Coast Die Casting Company to Kinetic Die Casting Company. The economy has hurt the operations of Coast Die Casting severely to the point that Coast was unable to fill their open purchase orders. The owner of Coast Die Casting Company felt it was a good time to retire so he closed down his die casting operations. The customers of Coast Die Cast company are getting their parts again from a good source.

Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company

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Boeing Acquires Dreamliner Parts Plant

The Wall Street Journal (7/8, B3, Sanders) reports, “Boeing Co. agreed to acquire manufacturing operations from one of its key suppliers on the delayed 787 Dreamliner aircraft at a cost of $1 billion.” The acquisition of the “plant in North Charleston, S.C., from Vought Aircraft Industries would mark the second time Boeing has taken over a key part of the Dreamliner’s supply chain.” Under the deal, “Boeing is paying $580 million in cash and will forgive $422 million in cash advances paid to privately held Vought for work on the 787.” The AP (7/8, Lovering) says, “Vought, owned by private equity firm The Carlyle Group, claims financial problems, not production glitches, prompted the sale, which is expected to close in the third quarter.”

Noting that “the Boeing Company celebrated its new 787 Dreamliner as not only a state-of-the-art plane, but as a model of how to streamline its production process by relying on outsourcing,” the New York Times (7/8, B4, Drew) adds “on Tuesday, the company took a step away from that vision.” The plane maker “has already had to contend with other supply and production problems on its delayed 787 Dreamliner, a model considered crucial to the company’s future. It recently postponed its first test flight and has faced bottlenecks at Vought and other suppliers.” Bloomberg News (7/8, Ray) adds, “The 787’s entry into service has been set back five times, in part because multiple suppliers didn’t do all the work they had agreed to, leaving more for Boeing workers to complete.”

It appears that Henry Ford may have been right — outsourcing may not be the best approach. Sometimes it’s better to own the whole design and production system.

Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

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Aluminum Die Casting Part Types

Finding the Right Aluminum Parts Types. Several metals or alloys could be used in the die casting process, such as zinc, copper, magnesium and aluminum. Among these materials, many equipment manufacturers tend to favor die castings for aluminum parts types. Preference to aluminum in die casting parts is now most pronounced in the automotive industry where aluminum parts rank only second to steel. Advantages offered by aluminum parts types are many. Foremost is this alloy’s malleability which allows its applications to various designs in the die casting process. Aluminum’s malleable characteristic jibes well with the die casting technology which calls for the high-pressure injection of molten metal into dies or molds which enable efficient mass production of equipment or machine parts.

Another advantage is aluminum’s electrical conductivity and heat-absorbent quality, making aluminum parts types suitable in electronic equipment such as computers and refrigerators. Aluminum parts types are also lighter and better at resisting corrosion, qualities that have been proven useful in such applications as light enclosures and housings exposed to the elements.

Aluminum die casting parts types manufactured through the die casting method can likewise be designed with surfaces replicating a wide range of textures. Made into casts for other products, aluminum castings could be designed to have smoother quality than most all other castings. With such an advantage, many companies manufacturing construction materials have turned to using aluminum roofing tile molds for the design and production of various roofing tiles. Additionally, these aluminum parts types are lighter and less expensive than steel molds, benefits that translate into cost-efficiency and better profitability for the manufacturers. Similar to Aluminum Boxes in Aluminum Die Casting.

Aluminum Die Casting is a competitive production process. Several die casting companies are going out of business. Such as “Coast Die Casting Company”.

Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company

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U.S. Military Defense Procurement

CHICAGO (Dow Jones)–The surprise selection this week of Oshkosh Corp. (OSK) to build a high-priority truck for the U.S. military highlights a sea-change in defense procurement.

The maker of iconic fire trucks is the latest example of the Pentagon’s increasing preference for contractors with can-do capability over defense industry giants geared for lengthy peacetime procurements.

The extended conflicts in Iraq and Afghanistan have created demand for specialist equipment and services that previously attracted little interest from Pentagon planners or traditional defense contractors.

“There’s been such an immediate demand for new equipment, it’s outstripped the ability of the normal contractors to deliver it on time,” said Dean Lockwood, an analyst for Forecast International Inc., a defense consulting firm in Connecticut. The Pentagon has “completely thrown out the normal procurement process.”

Navistar International Corp. (NAV), the commercial truck and engine maker, and diversified manufacturer ITT Corp. (ITT) are among a band of companies that have won large contracts for military hardware to counter specific threats to U.S. troops.

The prospect for further military sales has bolstered Navistar and ITT’s stock prices in recent months. Navistar has surged 169% off its 52-week low in November, but early Thursday was trading down 4.53% at $40.59 a share after failing to win Tuesday’s contract. ITT, meanwhile, is up 35% off its March low. The stock was recently trading down 4.01% at $43.28.

Oshkosh won out over rivals bids from consortia including BAE Systems PLC and General Dynamics Inc. (GD) for the $1.06 billion contract to build 2,244 armored all-terrain trucks for U.S. troops Afghanistan.

Oshkosh already makes large and medium-size cargo trucks for the military, but had little previous experience with a high-priority program like the patrol trucks, which are expected to help U.S. soldiers pursue Taliban insurgents in Afghanistan’s rugged, mountainous landscape.

“We took a measured risk,” said Oshkosh CEO Robert Bohn in an interview. “This will help us get through the worst recession we’ve seen in our lifetime.”

He credited the win to an all-out effort by the company’s engineering staff and Oshkosh’s ability to leverage its existing truck components and its production capacity.

Oshkosh, whose brands include Pierce fire trucks and JLG self-propelled work platforms, has struggled in recent quarters because of falling demand for construction-related equipment. Oshkosh’s sales for the fiscal first half ended March 31 fell 18% to $2.68 billion. The company reported a $1.21 billion loss amid large charge-offs, compared with income of $109.9 million, or 1.47 a share, in the same period a year earlier. About 17% of the company’s work force has been laid off since last year.

In 2008, defense sales were Oshkosh second largest business unit, accounting for 27% of its $7.13 billion in net sales.

The company’s stock has more than doubled since the beginning of the year, including a 27% increase on Wednesday. Oshkosh was recently up 2.17% at $18.83 amid a marketwide selloff.

Navistar stunned the defense industry two years ago by raking in billions of dollars worth of contracts for mine-resistant, ambush-protected trucks, or MRAP. The company impressed military planners with its use of a readily available commercial truck chassis and engines for a heavily armored truck that could survive roadside bomb blasts in Iraq. Like Oshkosh, Navistar was able to deploy its own assembly lines to expedite production of the vehicles. Warrenville, Ill.-based Navistar built more than one-third of the 16,000 MRAPs purchased by the military.

Standard & Poor’s Ratings Services put Navistar and its customer financing arm on watch for a ratings downgrade Thursday as the outlook for North American commercial truck demand remains bleak for this year and next. S&P said Navistar’s inability to win Tuesday’s contract for the new military truck eliminated a potential revenue offset for lower sales of commercial trucks.

The MRAP and the smaller, more mobile variant of the MRAP being built by Oshkosh were developed and tested in six months. Observers note that many traditional defense contractors are at a disadvantage in such accelerated procurements because they typically rely on outside contractors for components and production work outside of their core specialties, such as building aircraft or ships.

Meanwhile, ITT’s defense electronics business has been growing at a 28%-a-year pace since the U.S. invasion of Iraq in 2003. In 2008, ITT’s $6.3 billion in military sales accounted 54% of the company’s total annual revenue, up from $1.7 billion or 32% of revenue in 2003.

ITT’s other businesses, which include pumps for water treatment plants and automotive components, have struggled in recent years amid lower end-market demand and a downturn in the economy.

The White Plains, N.Y., company, which makes a variety of radio equipment and night-vision goggles, is the U.S. military’s leading supplier of electronic jammers to disrupt the radio signals used to detonate improvised explosive devices (IED) that target trucks carrying U.S. troops.

ITT has built some 40,000 truck-mounted jammers. Prior to the wars, such jammers were primarily used on aircraft, rather than trucks.

“The Department of Defense did not view IEDs as a weapon that could or would be used effectively by our enemies,” said Bob Pergler, director of business development for ITT’s electronic systems.

Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

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