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Category Archives: Die Casting Parts
Cold Chamber Die Castings – A Look at the Procedure
Cold Chamber Die Castings – A Look at the Procedure. Die casting is a method that is in one way or another similar to that of permanent mold casting. The only point of difference lies in the fact that the metal is actually injected into the mold by using a high pressure. This enables the production of a more accurate dimension and better surface finish, so to speak. On many occasions, the use of post machining can already be eliminated since the output is totally great. Light machining procedures may be required in some instances just for the purpose of sizing up the dimensions. Now the cold chamber die castings are also among the many methods employed these days.
With the popularity of cold chamber die castings comes the usefulness of zinc-aluminum alloys. It is due to the fact that among other alloys, the zinc-aluminum alloys have high melting points. The cold chamber is also known as the cylindrical sleeve and it is where the molten metal is poured. The medium used is either a manual hand ladle or an automatic ladle. There is likewise a hydraulically operated plunger which closes the cold chamber port and then forces the metal directly towards the locked die using high pressures.
In terms of the procedure of cold chamber die castings, the molten cast metal that is inputted into the cold chamber or cylindrical sleeves experiences a reduced time exposure to the plunger or its walls. Along with aluminum alloys, the copper alloys are also used along with iron because of their properties which are very much conducive for use with higher temperatures.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
Advantages Cold Chamber Outweigh its Disadvantages
Advantages Cold Chamber Outweigh its Disadvantages, The Pros and Cons of Cold Chamber Die Castings. Cold chamber die castings use Cold Chamber machines to facilitate die castings. Cold chamber die casting is one of the two die casting processes. The other one is Hot Chamber castings.
Cold chamber die castings involve the use of a metal cylinder where the molten metal alloy is poured. The molten metal then will be pushed by an injection pump into the die cast thus producing metallic parts.
Cold chamber die castings allow for the processing of aluminum, zinc, and certain alloys of magnesium. In fact, these excellent materials for creating parts can only use cold chamber die casting processes.
The big advantage of cold chamber die castings is that the procedure can make denser metal castings. Denser metal is produced due to the higher pressure used during the injection process. Density can also be attributed to higher speed process of cold chamber injection. Another advantage of cold chamber die cast processing is its low maintenance cost. Through cold chamber castings, producers can manufacture more parts with lower overhead costs. This drives down the market prices of aluminum parts.
Cold chamber die castings also have several disadvantages. First, cold chamber processing has slower production cycles. The molten metal in the cold chamber can cool down even before injection. Lastly, the molten metal in the cold chamber is more exposed to oxidation and other contaminants especially if the production floor does not have strict quality control.
Cold chamber die castings can provide many advantages for die cast parts manufacturers. The benefits and advantages one can get from the cold chamber process can outweigh its disadvantages.
Consumer parts die castings serve your life well
Consumer parts die castings serve your life well. Historians have described ancient civilizations by the types of materials humans have found most useful in their day-to-day existence. Hence, there’s the Stone Age, the Bronze Age, and the Iron Age. Pursuing this historian’s logic, the modern 21st century era might as well have been termed as an age for the aluminum with this alloy’s great importance in a wide array of applications including consumer parts die castings.
The usefulness of aluminum springs from its various unique characteristics. This alloy superbly resists corrosion, maintains mechanical strength even at high temperatures, sustains high thermal and electrical conductivity, retains high dimensional stability, and best of all it is light in weight. Recent advances in the metallurgical art of consumer parts die castings have fully harnessed these properties of aluminum with potent possibilities for applications to make every day living much more fun and comfortable.
Through consumer parts die castings, products such as golf ball heaters have been developed. These heaters have become an all-important ally to the avid golfers who wish to improve performance in the tees and fairways. Students of this gentleman’s game attest that heated golf balls can extend a golfer’s drive by more than 10 percent and even 16 percent farther on particularly cold playing days when temperatures fall below 40°F.
Guitar amplifier housing is another interesting product churned out via consumer parts die castings of the highly malleable aluminum alloy. Aluminum ability to sustain high thermal and electrical conductivity has made it an ideal material for this housing which shelters heat-producing vintage vacuum tubes and/or the state-of-the art microchips to amplify the wide range of tones played in guitars. The same consumer parts die casting technique is employed for the aluminum heat sinks used in computers. These heat sinks are installed on top of computers’ central processing units’ circuit boards to guard against damage and overheating of the highly sensitive circuits.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Posted in Die Casting Parts
Tagged Aluminum Heatsinks, Aluminum Housings, golf product, Guitar
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Guitar Amplifiers
Guitar amplifiers were at first used with bass guitars and electronic keyboards, but when broader-bandwidth sounds are needed, other instruments use a suitable full-range speaker system and different power level. Much more amplifier power is required to clearly reproduce low-frequency pitches produced by bass guitars and electronic keyboards, especially at high volumes.
Some guitar amplifiers used with electric guitars are solid state, because they are easy to repair, lighter-weight, and less expensive. Despite the drawbacks of vacuum tube amps, such as their heavy weight and the need to periodically pay to re-tube and re-bias the guitar amp (every year or two with moderate use), many guitarists prefer the sound of vacuum tube guitar amps, particularly in the genres of blues and rock. There are modern tube guitar amplifier companies that are designing fixed-biased guitar amps that require no tube biasing so long as the proper rating tube is used. There are also tube amps designed to make biasing very simple for the user.
Some modern guitar amps use a mixture of both tube and solid-state technologies, with 1960s vintage vacuum tubes next to integrated circuits. With the advent of microprocessors and digital signal processing in the late 1990s, modeling guitar amps were developed that can simulate a variety of well-known guitar amplifiers’ vacuum tube sounds without necessarily using vacuum tubes. A new guitar amplifier with special processors and software can emulate the sound of a classic guitar amps almost perfectly, but due to the digital element of modeling the response of these amplifiers from the player’s point of view is not quite the same. “Hard core” tube guitar amp fans may not be able to tell the difference, in a blind auditory test, but will most always choose to play a tube guitar amp because of its analog sensitivity.
Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
Are Die Cast Parts Manufactured
How Are Die Cast Parts Manufactured? In manufacturing die cast parts, technology plays a significant role. Today, there are several sophisticated methods that modern die casters can turn to in order to automate the die casting process and ensure effective quality control. These things are important as the demand for die cast parts continue to grow. There are now automated systems designed to lubricate dies, ladle metal gently and accurately into cold chamber machines, and unite other operational tasks, such as trimming castings and quenching them. There are also microprocessors that can obtain hydraulic pressure, shot-rod position, and metal velocity; they help in making sure that consistent castings are done one shot after another. Aside from these functions, such process control systems can also simultaneously retrieve necessary data related to performance for better assessment and enhanced quality control, allowing more efficient manufacturing.
Die casting design is another important aspect of making and manufacturing die cast parts. In order to gain maximum benefits as far as cost-efficiency is concerned, it is imperative that die casters collaborate with die cast designers at the early stages of product development. Consultation is the key to resolving issues of considerable value, such as tooling and machining additions, labor issues, and other trade-offs in business that can contribute to the increase or deduction of overall costs. Traditional die casting designs can be found in textbooks, trade journals, technical papers, professional association newsletters, and online articles. Once the designs are reconciled and approved, the production of die cast parts may continue without trouble.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
