Die Casting Porosity Causes – Die casting is a method of forcing molten metallic materials, plastics and resins inside a molding machine and allowing it to cool down until it solidifies. The materials eventually acquire the shape of the mold. …
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Category Archives: Die Casting Parts
Consumers Prefer Die Cast Parts
Consumers Prefer Die Cast Parts. Die cast consumer parts are now the popular choice among the general public, including households and businesses. First of all, the consumer parts produced through die casting are of better quality than those produced by stamping, forging, extrusion, mold casting, and other manufacturing processes.
Various companies today are contracting die casting companies to produce consumer parts that are to be used for modern industrial purposes. Examples of the die castings used by consumers today are found in cellular phones, computers, automobiles, industrial machines, and even in toys, plumbing components, and kitchen metal parts. Truth is, almost every important thing we use in our daily lives has die castings installed in them; we are just unaware of how these were manufactured and what processes were done to incorporate these die castings in them.
Majority of these are aluminum die castings. This is due to obvious reasons. First, aluminum is one of the most abundant metals on earth. Its supply is almost unlimited. Due to this high supply, aluminum is less expensive compared to other metals. Aluminum is also a very light metal, making the whole production process easier, faster and cheaper. Especially in the manufacture of cars, this light weight of aluminum contributes greatly to the ability of the car to get better fuel economy. Other advantages of aluminum include the fact that it is recyclable, malleable and corrosion-resistant. Given these benefits, it is no wonder why major manufacturing companies are now turning to aluminum as an alternative to other metals such as steel or iron.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
What are Diecast Parts and Why Use Them
What are Diecast Parts and Why Use Them? Diecast parts are the collective end result of a tedious process that is governed by strict principles of metallic and hydraulic science and powered by technology. This process is known all around the world today as diecasting, an age-old method that has lasted for over a century now. The process involves the injection of molten metal into steel molds or dies under high pressure. There are a variety of metals that can be used for the process; whatever the choice of the manufacturer is, that particular metal is held under pressure until, finally, it hardens into a metal part carrying a net shape.
Today, the diecasting process enjoys a highly marketable popularity in the metalworking industry, thanks primarily to the many advantages it offers to manufacturers and consumers alike. If you haven’t been keen on going for diecast parts, it’s about time you switch and leave your current choice of casting method for good.
The diecasting process is first and foremost a versatile process that provides manufacturers and consumers with a much broader range of choices in terms of shapes, sizes, and components more than any other manufacturing technique for metalwork nowadays. Die cast parts can come out in a variety of physical appearance and with accurate dimensional tolerances, exact measurement specifications, and different finishing options – from textural feel to visual form. What’s more, diecast parts are economical to make. They don’t need much assistance from machines and tools before, during, and after production. Both manufacturers and consumers can save hundreds of dollars when they go for diecasting company parts.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
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History of Aluminum Casting Parts
History of Aluminum Casting Parts. These days, many manufacturers engaged in the metalworking industry are embracing die casting as their prime means of creation or production. This very versatile process is used to construct metal parts through the forcing of molten metal, placed under high pressure, into recyclable steel molds, which are known as dies.
Die casting parts were born in the middle of the 19th century with the introduction of pressure injection as an alternative to gravity pressure as a means for metal casting. In 1849, Sturges, the name responsible for the first manually operated machine designed for casting printing type, was given a patent. While die casting was limited to said casting printing type for 20 more years following the patent, other shapes and techniques were born and developed as the end of the century progressed. Eight years before the 20th century set in, different commercial applications began to include die casting parts for cash registers, photographs, and many more. Soon enough, mass production of parts began – and continues to grow to this day.
In fact, die casting parts are included among the most mass-produced items produced by the metalworking industry today. This is primarily because dies can be designed in order to make a variety of simple to complex shapes while observing a high level of accuracy, as well as creativity and repeatability in order to get the best value. Manufacturers can save a great deal of money and consumers can avail of sturdy, very reliable parts for their commercial and industrial needs. Such parts make up a huge percentage of a number of businesses, from toy making to automobile assembling, and they can be as easy as a toilet faucet or as composite as a connector housing, depending on the demand.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Processes of Aluminum Die Casting
Processes of Aluminum Die Casting. Some machines, equipment, and modern electronic gadgets are manufactured for worldwide distribution. The manufacturing process requires speed and efficiency at no sacrifice to quality and cost. For products that are composed of aluminum parts, die casting is the answer.
The aluminum die casting process provides dimensional accuracy, high strength, a light weight, and a good surface finish. Other benefits of aluminum die cast parts are its resistance to corrosion and its thermal and electrical conductivity. Die casting requires the metal to be molten when it is poured into molds. As the aluminum sets or hardens, it then takes the shape and details of its mold. The properties of this metal that make it ideal for all the ways of metal die casting are its high melting point, its malleability, and its ductility.
Aluminum part die castings are:
- diecasting, used for small detailed parts with the same thickness all throughout
- investment casting, for thin walled intricate precision small parts
- permanent mold casting, for high-volume larger than die casting pieces
- sandcasting, for larger pieces with complex shapes and varying wall thickness
- shell mold casting, like sandcasting but with better surface finish, more dimensional accuracy, and higher cooling rates
- EPC or evaporative pattern casting, for intricate patterns
Other metals that are used for similar processes are the low heat metals that include zinc, tin, lead and the high heat metals such as copper, silver, and copper alloys brass and bronze.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
