World energy consumption increased by 60% during the last 26 years. Energy use in the U.S. increased by 81% during the same time period and continues to increase every year with new gadgets and appliances that require electricity to function. …
Continue reading
Category Archives: Diecasting Process
Aluminum Die Castings for Cars and Trucks 2025
From intricate components to straightforward structural parts, die casting is a versatile metalworking process essential to the automotive industry. Modern vehicle manufacturers increasingly rely on die cast components for trucks, cars, and motorcycles due to their precision, durability, and cost-effectiveness.
Aluminum Die Casting parts commonly include handles, hardware, motor housing, and enclosures, and more. When these components are die cast, they typically exhibit high yield strength (resistance to breaking under stress) and moderate to excellent fatigue resistance (ability to withstand repeated loading over time). These properties make die casting especially suitable for large-scale automotive production lines.
Die casting involves injecting molten metal into a mold cavity under high pressure—ranging from 10 to 175 megapascals. This process not only ensures that the molten metal precisely conforms to the mold shape, but it also creates a dense and compact internal structure, improving overall strength.
Compared to traditional manufacturing methods like sand casting, extrusion, and forging, die casting stands out by providing superior mechanical properties. A typical die casting process yields up to 69% efficiency, significantly reducing material waste and improving product integrity.
Applications in Automotive Manufacturing
Automotive die castings fall into two general categories: mechanical and non-mechanical parts.
Non-mechanical parts include structural components such as frames and brackets that support the vehicle’s body. Die casting enables the creation of multi-axial fittings, which securely connect structural bars and panels—similar in function to household pipe fittings, but engineered for much higher loads.
Mechanical parts are components that perform essential motion or power functions. Examples include engine blocks, starters, transmissions. These parts are often made from aluminum or magnesium alloys due to their high strength-to-weight ratio, corrosion resistance, and heat tolerance.
Economic Benefits of Die Casting
Die casting offers substantial cost advantages in automotive manufacturing. Because it produces parts with exceptional dimensional accuracy, there’s minimal need for additional machining or post-processing. This precision—often accurate to the nearest micrometer—reduces labor, tooling, and production time, making die casting one of the most economical options for high-volume component fabrication.
For a quote on aluminum die cast parts or custom die casting tooling, call us toll-free at 800-524-8083 and ask for the sales department. You can also email us at
Email sales@kineticdc.com for a fast response.
Kinetic Die Casting Company
6918 Beck Avenue North Hollywood, California
91605 United States of America
800-524-8083 or 818-982-9200
Kinetic Die Casting Company also manufactures other quality products such as aluminum die casting for hardware and aluminum die casting for enclosures.
For more information, visit our website: Kinetic Die Casting Company
Fixing Porosity In Die Casting Parts
Solving Problems of Die Casting Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.
Fixing Porosity In Die Casting Parts
To fully understand this concept, one must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two dies. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.
There are three levels of die casting porosity in finished metal parts. The first two levels are acceptable, depending on the expected usage of the part. The third level means that the object is highly porous. There are large gas bubbles inside that will weaken the product against tension.
Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company sales@kineticdc.com
Posted in Blogger, Diecasting Process, newsletter
Tagged #diecasting, #DieCastingPorosity, #kineticdc
Leave a comment
More About The Die Casting Production Process
Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.
More About The Die Casting Production Process
The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.
The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.
In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
https://www.kineticdiecasting.com/kdc/exploring-the-process-of-high-pressure-die-casting/
Posted in Blogger, Diecasting Process, Kinetic Die Casting Company, newsletter
Tagged #diecasting, Die Casting Process
Leave a comment
Die Casting Parts Porosity
Kinetic Die Casting Company sales@kineticdc.com is experienced in Solving Quality Problems of Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.
To fully understand this concept, you must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal alloy. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two die halves. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.
Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Blogger, Die Casting Alloys, Diecasting Process
Tagged #DieCastingPorosity, Porosity
Leave a comment
Further Exploring the Process of High Pressure Die Casting
Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.
Further Exploring the Process of High Pressure Die Casting
The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.
The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.
In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a aluminum and zinc die casting company.
If you would like to know more information, please visit our website:Kinetic Die Casting Company
Posted in Blogger, Diecasting Process
Tagged #diecasting, #kineticdc, #USA, California, Manufacturing
Leave a comment
