The most abundant metals found on earth is aluminum. Aluminum die casting is strong, flexible, lightweight, recyclable, malleable, and corrosion-resistant. These properties are factors that make the aluminum a great choice for material in producing cars and aluminum die casting …
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Category Archives: Diecasting Process
Diecasting Airplane Parts
Die Castings used for many Aircraft Parts. Demand for diecast airplane parts is increasing in the aircraft industry. Airplanes need lightweight materials for mobility. Moreover, planes require durability and resistance to several stresses while flying. Among metals, aluminum is used to serve as frames or skeletons of the aircraft.
In the aircraft industry, the strength of aluminum is significantly increased by high pressure die casting. Aluminum die castings used for airplane parts are strong against torsion and expansion stresses. These are important considerations since a flying aircraft is subjected to several forces.
In the machining process, there is always an associated imperfection called die casting porosity. This is the amount of gas that combines with the solidifying metal, as it cools in the mold. Porosity is characterized by the size and number of air bubbles inside the finished product. There are three levels of porosity. The second and third levels are unacceptable when it comes to machining airplane parts. This is to guarantee safety of the passengers.
Die castings used for airplane parts are usually made of different aluminum alloys. The two most common die casting alloys for aircraft parts are A380 and A413. For example, Al 7075 is commonly used for making frames because of its toughness.
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To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Tooling Used in Die Casting
Die Casting Tooling. Aluminum die casting is a manufacturing process used to fulfill orders for large quantities of small to medium sized metal parts. This dependable process is used for high volume products made by the metalworking industry.
Die Casting Tooling
This process called die casting starts off with molten metal. The molten metal is then forced into the Die Casting Molds in a high pressure environment. After which, they are then machined into dies. This process results in the metal parts to be consistent in their dimensions, with high quality and good detail. For most of the time, die casting makes use of non ferrous metals such as tin, aluminum, zinc and copper among others but ferrous metals can also be used in this process. However, harder and stronger metals such as steel and iron cannot be used in this process; instead they are used to make Die Casting Molds.
These die casting molds come in a number of different shapes and sizes. Some can be made as single cavity molds which can make one part for every cycle or multiple cavity molds which can make several parts in a single cycle. Their shape and design would determine the cost of these molds; the more complex the design then the higher the cost of the mold would be. They can be very expensive, ranging from hundreds of dollars to thousands of dollars per mold.
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“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Plastic or Aluminum Footprint
Low Carbon Footprint of Aluminum Die Castings Should Be Marketed to Industry. The die casting industry has long been built on recycling. The metal alloys used by the die casters are produced from recycled raw materials, created with far less energy than is required for virgin alloys. More than 95% of the aluminum die castings produced in North America are made of post-consumer recycled aluminum, helping to keep the aluminum content of municipal solid waste to less than 1%.
In response to questions from NADCA member companies about the carbon footprint of automotive die castings compared to alternative materials and processes for automotive components, this Carbon Footprint study by William A. Butler was authorized. Specifically, the study compares the cradle-to-grave carbon footprint of aluminum and magnesium die cast components with the carbon footprint of injection molded plastic components. The results of the study provide environmental impact information to the die casting industry, provide a baseline for further component carbon footprint evaluations in the future and identify opportunities for industry improvement in the environmental impact of die casting operations. One of the most significant study results is that — neglecting the contribution of product use to the total carbon footprint — aluminum die casting has the lowest carbon footprint because of its use of secondary aluminum alloys and its ability to be recycled.
NADCA members can download The “Carbon Footprint” of Aluminum and Magnesium Die Castings Compared to Injection Molded Components at www.diecasting.org/members.
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Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
How We Make Aluminum Handles
Kinetic Die Casting Company makes many types of aluminum hardware, such as aluminum handles. Aluminum Handle Hardware parts are common everywhere. These handles are in vehicles, cars, doors, enclosures, equipment and homes. Hardware parts from aluminum handles or brackets are produced near net shape, which means it can be produced without any welding pieces or assembly pieces. A die casting aluminum handle is stronger than a weldament. This makes Aluminum handle hardware very easy to use, light weight and at the same time strong. They are a common sight in equipment, household door knobs, stops, shower knobs, cabinets, bolts, garden furniture, locks, lifts, kitchen utensils, sliding doors window handles and almost everything you can see at home.
We make these handles using the aluminum die casting process. This process uses high pressure to inject molten aluminum into a steel mold to produce handle hardware parts.
Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Brackets. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week. Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Enclosures Boxes Castings
Automotive Die Casting Parts
Die Casting Handle Hardware
Tooling for Die Casting
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Recycling Aluminum Die Castings
Die casting Parts are completely recyclable. Die Casting Parts have a Planet-Saving Value. These days, many manufacturers are turning to aluminum.
aluminum die casting alloys
Aluminum is a better material to provide their businesses with excellent products that can boost sales. Die casting aluminum is more than just an aluminum production means; it is considered both as an art and a craft.
Unlike plastic, aluminum alloys are completely recyclable. Aluminum is strong and does not deteriorate over time.
Permalink: https://www.kineticdiecasting.com/kdc/recycling-aluminum-die-castings/
The aluminum die casting alloys used in the aluminum die casting process offer designers that are concerned with post-consumer recyclable a highly favorable material option by way of the die cast parts’ reuse feature. Die cast aluminum parts these days, as well as the entire die casting process itself, give product engineers the chance to create and develop aluminum designs that can save the environment. Thus, components in the die casting process are now made to maintain their integrity and quality through disassembly and the consequent tasks of repair, manufacturing, and reassembly – major options that were not available or possible in past years.
What does all this mean? It means that once the lives of die casting aluminum parts end, they are armed with the potential to return to usefulness by becoming part of some other industrial application, and an Kinetic Die Casting Company an aluminum die casting company can indeed help save the planet.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877