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Category Archives: Diecasting Process
Tooling for Die Casting
Tooling for Die Casting. Aluminum die casting is a metalworking process mainly used to create several small to medium sized parts. This process results in parts with the almost exact same dimensions, smooth surface finish and with incredibly high detail. The process of aluminum die casting typically involves molten metal to be forced into molds under high pressure to create each part. Then, they are machined into dies. Common metals used for this process are non ferrous metals such as tin, copper, magnesium, zinc, lead and aluminum; although ferrous materials can also be used. Due to the versatility of this process, it has become one of the highest volume of products made in the industry.
First of all, the Die Cast Tools used in this process is known as the die cast tooling or die cast mold. This mold is made from strengthened steel and can come in several shapes and sizes. They are available in single cavity, where one part is created per cycle, and multiple cavity, where several parts are created in a single cycle. These molds and tooling can cost for as low as a few hundred dollars for the simpler molds and would cost several thousand dollars for larger and complex molds.
Also, other Aluminum Die Cast Tools used for the process of die casting are the machinery; namely the gooseneck machine or hot chambered machine and the cold chambered machine. These machines have different advantages as well as advantages and it would depend upon what metal is being used to determine which machine is to be used.
Kinetic Die Casting Company makes aluminum die castings using Die Casting Tooling. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Sand Casting and Die Casting Light Fxtures KDC
Kinetic Die Casting Company has made Aluminum Die Casting Lighting Fixture Parts from aluminum sand castings. A customer who is a lighting fixture parts manufacturer purchased an aluminum sand casting fixture for one of his lighting products. This sand cast part is an “Aluminum Trolley Mount” used to hold his lighting fixtures from the ceiling in a room. This aluminum trolley fixture has to be strong and look good to be part of his lighting products. He has been using this aluminum sand casting for quite a long time. The initial sand casting cost less to get started with a new product line and die casting cost a little more. The sand casting tooling costs less than $5,000 to get started and the part price in this case is about $70 each part. My customer buys about 50 parts a month. His total cost to purchase these castings in a year after the tooling is paid for would be $70 per part times 12 times per year times 50 parts per month ($42,000 per year). Can this part be cost effectively produced as an aluminum die casting lighting fixture?
Aluminum Lighting Fixture Die Castings
The die casting part will require die cast tooling. This tooling will take about 10 weeks to be made and will cost about $28,000 to be made. This seems too expensive for some but if the annual total cost is calculated it will show that the tooling cost is justified. The part price in this case is $8 each part. A simple calculation will show the cost of the die castings with the die casting tooling will be better than the cheaper sand casting price.
Aluminum Die Castings
Part Price — $ 8
Annual Quantity — 600
Total parts cost — $ 4,800
Tooling cost — $28,000
Total product cost — $32,800
Aluminum Sand Castings
Part Price — $ 70
Annual Quantity — 600
Total parts cost — $42,000
Tooling cost — Paid for already
Total product cost — $42,000
The aluminum die casting option will cost about $9,000 less the first year and over $30,000 less each year afterwards. Die casting aluminum is a better option.
Do you need fast delivery for lighting die casting parts? Kineticdc shipped lighting parts that were die castings with machining in less than two weeks from receipt of a purchase order. Know someone that wants to buy die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #lightfixtures #lighting
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die casting and its effect on the world
Die casting and its effect on the world. In recent years, metal has started being used every day. From PCs to TVs and refrigerators, almost every invention created by scientific research is made out of metal.
With its pliability and conductivity properties, it was not a challenging task for early humans to learn a way to use it: through fire. Ultimately, the technology of metal casting (pouring molten metal into a mold) became the normal for “sculpting” implements out of this element. One of the mutual processes diverging out from this is die casting, or the use of a mold cavity to guide molten metal into shape.
The most stress-free method of doing this is zinc die casting. Parts of zinc appliances and even accessories can be finished using zinc die casting. It is the most common procedure because zinc is not tough to handle. Moreover, it produces sturdy materials which are conducive to power and high temperature. Zinc is also high in ductility, which makes it a great material for various products.
In the process of zinc die casting, parts usually include either a hot-chamber die cast or a cold-chamber die cast (reliant on the requirement of the producer) and zinc (or an alloy). The metal is heated to its boiling point. The subsequent liquid is then dispensed into the mold and will take the shape of said mold.
Really, the processing of metal into a pliable creation is an astounding invention – it would accurately shape the future of the world. Zinc die casting, amid others, has aided making the world an easier place to live in.
Do you need fast delivery for die casting parts? Kineticdc shipped parts that were die castings with impregnation, chemical filmed and machined in less than two weeks from receipt of a purchase order. Know someone that wants to buy die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Source For Aluminum Die Casting Parts
Do you need a source for aluminum die casting parts? Know someone that wants to buy die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc
Like us on FaceBook https://www.facebook.com/kineticdc
Kineticdc makes:
Aircraft Die Castings
Aluminum Heat Sink Die Castings
Automotive Die Casting Parts
Die Casting Bracket Parts
Light Fixture Die Casting Parts
Enclosure Box Die Castings
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Die Casting Golf Parts
Aluminum Die Casting Capabilities
Kinetic Die Casting Company uses aluminum die casting to product parts, here are some capabilities.
http://www.kineticdiecasting.com/capabilities.html
Die casting is a process that involves creating metal parts. This is achieved by forcing molten metal under high pressure into a mold or die cavity. It greatly reduces the need for further post-production processing by producing high quality surfaces, among other things. Most of the tools and products that people use are produced through this process.
There are different materials used for die casting. One of the most commonly-used materials for this process is aluminum. Aluminum die casting is often used for producing automobile parts and gears and surgical equipment. It is also the preferred material for networking and telecom infrastructures and equipment.
Among other things, aluminum die casting alloys are lightweight. They have a minimum section thickness of 0.89 mm (0.035 in) and a minimum draft of 1:100. In spite of their being a lighter material, they nonetheless belong to the stronger and harder types. They have an ultimate tenile strength that ranges from 40.5 to 48/ksi and the hardness is between 80-120 HB. The melting range is approximately from 960-1200 degrees Fahrenheit, making them among the most durable when subjected to extremely high temperatures.
Aluminum die casting alloys are rustproof, non-staining, and have a high conductivity percentage at 55.6-78.6/Btu/fthr.F (thermal) and 23-31% (electrical) per IACS standard. They are most ideal for complex shapes and thin walls and for most electronic applications. Since most aluminum-based alloys are made from 95% recycled materials, their use contributes a lot to the promotion of green technology.
Summing it up, aluminum-based alloys offer an efficient, cost-effective, and nature-friendly material for developing and improving products and tools that help make people’s lives easier and more productive.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Die Casting Capabilities. Look at this website page for more details: http://www.kineticdiecasting.com/capabilities.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
