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Category Archives: Diecasting Process
Why Draft Angle in Die Casting is a must.
Why Draft Angle in Die Casting is a must. In the process of die casting, having the correct draft angle combined in die casting molds is a very vital thing. It is one of the factors that will affect the entire quality of the die casting parts fashioned.
What is Die Casting Draft angle?
Did you ever notice that the sides of a cupcake pan are inclined in a certain angle towards the center of the pan? If you inspect the pan, the sides are not straight but rather slanted at a certain degree. With that as an example, draft angle in overall sense, is an angle unified into the wall of a mold, making the opening of the cavity a bit wider than its base.
Die Casting draft angle is the angle that is unified into the walls of the die casting mold permitting the die casting part to be effortlessly ejected from the mold.
Is draft angle in die casting molds really essential?
The justification behind the need for draft angels on die casting molds lies from the very nature of the die casting procedure – injection molding process -and also, the unavoidable issue of mold reduction.
Die casting manufacturing process for metal parts is done by pushing the molten metal into a mold cavity. These mold cavities are completed with toughened tools that have been machined to the net shape of the die casting parts.
The injection of the molten metal into the mold voids is a high-pressure process. The high pressure forces the molten metal into close contact with the walls inside of the mold cavities. The high-pressure packing of the surface of the mold’s cavities makes it hard to get the die casting part out of the mold. In short, the ejection process will be compromised.
With the above explanation, it is absolutely clear that draft angle is indeed a necessity.
This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
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Sand Casting Compared to Die Casting
Sand Casting Compared to Die Casting. If you are speculating which is better- sand casting or die casting – then this is the right article for you. Whether you want to know about sand casting or die casting advantages or a comparison of both, this article will surely help you.
In order to have a stronger view of what is better, you must first know what these two methods are all about. Sand casting, as its name suggests, forms its mold with the help of a pattern or model which is pushed into a kind of sand mixture. Die casting on the other hand utilizes toughened tool steel as a mold in making its cast parts.
Both processes are decent choices of metal casting method. It just depends on what kind of metal parts you plan to cast or produce. For big hollow metal parts like automotive cylinder heads, sand casting is typically used. For minor and more detailed metal parts, die casting is the more perfect process. The casting weight range for sand casting is essentially unlimited while die casting has a range from 1oz up to 20 pounds.
When it comes to mass producing parts, which entails intricate details and flat surface, die casting is the more favored method. It is because die casting process has a dimensional tolerance of as low as .001 inch, while sand casting has a minimum of .010 inches.
Money-wise, initial expenses for die casting are pricier than the first costs used for of sand casting. Nevertheless, in the long run, die casting has a lot inexpensive labor cost associated to the labor cost experienced by sand casting.
This is the blog on the Kinetic Die Casting Company web site. Kinetic Die Casting is a Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/profile.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
@kineticdc #kineticdc
Posted in Diecasting Process
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, die casting, Die Casting Company, Die Casting Parts, Die Casting Process, die casting tooling, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing
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Cold Chamber Die Castings – How it Works
Cold Chamber Die Castings – How it Works. Aluminum die casting is often judged against to permanent mold casting, a method in which metal injection is done on mold that is positioned under high pressure. A lot of times, the outcomes are related dies that are completely furnished with fine texture and precise measurements. Some companies may also choose to go through post-machining to guarantee the correctness of all dies shaped after the whole procedure. One of the most efficient ways to carry out aluminum die casting is through cold chambered machines.
Cold chamber die castings are done with melted metal that is precisely calculated into the major chamber as the alloy is injected. The excellent thing about this method is that there is less time for the melted metal to be fully open to the elements on the plunger. Since aluminum, like 380 Aluminum, is receptive to high temperatures due to potential harm in the pumping system, cold chamber die castings help even out the procedure. In cold chamber die castings, a holding pot is kept open to pour in the melted metal so as to counteract the temperature of the material. Instead of pumping the melted metal once it is located inside the holding pot, this is ladled through the shot chamber by utilizing of a pouring hole. Unlike in hot chambered die casting, a gooseneck channel is not required during metal injection. The plunger can effortlessly aid in moving the melted metal into the shot chamber to form the die in the injection sleeve. Once the die has altered into its rock-hard state, this can now be utilized as an well-organized component for the die casters’ client.
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Kinetic Die Casting is a california die casting companycalifornia die casting company that manufactures die cast parts. If you would like more information or request a quote, visit our website:Kinetic Die Casting Company
Die Casting Part Prices
Kinetic Die Casting Company discusses how Die Casting Part Prices are determined. A die casting company is sometimes also known as a Job Shop Manufacturer. In other words, the die casting company provides metal products to other manufacturing companies. These other manufacturing companies, sometimes are OEMs (Original Equipment Manufacturers). These die casting metal products, die castings, are used in the product produced by the OEM customer, who is always a manufacturing company.
Die casting part prices or diecastings prices are determined using only a few factors.
- Utilities Costs (Water, Gas and Electric)
- Overhead and Fixed Costs
- The Cost of Labor Rates
- The Number of Labor Hours
- Setup Costs for equipment and die casting molds
- Die Casting Metal Amounts
- Die Casting Metal Cost Each Pound
- Value Added Processes.
All of these variables listed to manufacture die casting parts. Typically die castings cost less than $1.00 to $5.00 each die casting part.
- Utilities Costs – Are used to melt the die casting metal for two or four hours prior to die casting production. The high pressure die casting machines use a lot of electricity to operate the high pressure pumps.
- Overhead and Fixed Costs – These are costs that are frequently overlooked, such as Rent, Insurance, Medical Benefits and Salaries for Management and Owners.
- The Cost of Labor Rates – There are typically many different labor rates depending on the job an employee does or the work experience and time in service.
- The Number of Labor Hours – Labor hours are the hours the die casting machine made parts but sometimes may include hours in inspection, packaging and processing.
- Setup Costs for equipment and die casting molds – There are hours of setup required before a die casting machine can make parts. It takes a few hours to put a die into the die casting machine, it takes a few hours to mount inserts into a mold base, it takes a few hours to melt a bath of metal before production begins.
- Die Casting Metal Amounts – How much die casting metal does each part need? How much was used to produce the part? How much needs to be removed in the clean up process? How much metal was lost and how much can be recovered?
- Die Casting Metal Cost Each Pound – Various die casting metal alloys have a different cost each pound. Some alloys are common and cost less than the more uncommon alloys. If an alloy is used for only one job, there is sometimes a minimum metal lot cost for the bath.
- Value added processes also sometimes known as Outside Process costs – The processes that are required to change the casting from the raw state to a completed part that our customer wants has a cost. Machining costs and coating costs are the more typical value added costs.
These costs are spread through out the production run of hundreds or thousands of diecast parts. When our customer needs only a few parts, they will need to pay a higher cost each die casting part to cover some of the variable and minimum costs.
Another Web Page with Die Casting Part Cost Information:
https://www.kineticdiecasting.com/kdc/optimal-die-casting-production-part-quantity/
Die Casting Part Prices
Contact Kinetic Die Casting Company to get a die casting part cost or die casting part prices:
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California USA
818-982-9200
sales@kineticdc.com
Die Casting
Die Casting is a metal parts manufacturing process in which molten metal alloy is injected with pressure into a heat treated and hardened steel mold or die casting die. Metal parts are produced at the rate of one part or part cycle every minute. The typical ten hour day will yield 600 or more metal die castings.
Take a look at our web pages for more information:
1. What Is Die Casting?
(http://www.kineticdiecasting.com/what-is-die-casting.html)
2. Why Use Die Castings?
(http://www.kineticdiecasting.com/why-use-diecasting.html)
3. Die Casting Limitations?
(http://www.kineticdiecasting.com/capabilities.html)
4. Die Casting Videos
(http://www.youtube.com/user/kineticdc)
Get Traffic To Your Product
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Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California USA 91605
Posted in Diecasting Process
Tagged die casting, Die Castings, Kinetic Die Casting Company
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