Kinetic Die Casting Utilizing the Most Durable Die Casting Materials. Many industries require the most excellent die casting process. In fact even box items, airplane items, lighting fixture components, custom metal parts, motor items, and transportation items are now being …
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Category Archives: Diecasting Process
Why Use Die Casting?
Sadly, die-casting is unknown to most of the people around the world. They are not even interested about how their lighting fixtures, appliances and car parts were created. But for the few of you who took their time to search for this page, kudos to you.
Experts in the industry know for a fact that die casting is a very neat and useful technology that is used on creating metal parts and products. Fundamentally, it is not only used in the metal production industry, it is the same technique used in creating plastic products and materials. The only differences are the materials used in the production, and the materials used in the mold.
To refresh your memory (and for those who do not know), here are the following advantages on using die-casting.
- Fast production rates of products.
- Large part quantities produced quickly.
- Fewer added machine operations (compared to other manufacturing methods).
- Lesser manual labor from any personnel involved.
- Inserts, such as high strength bearing surfaces, heating elements, and threaded inserts, can be cast-in.
If you compare it to sand casting and permanent molds, production with it is faster with lesser labor costs. Compared to permanent and sand mold castings, thinner walls can be produced by manufacturing with die casting. Completed products have very smooth cast surfaces. The products die casted have great dimensional accuracy and constancy. If you compare it with forging, it can produce products that are more complex. Alternatively, if you compare it to stamping, section thickness is not an issue with this casting method. If you compare this method and plastic casting, die casting can produce can create stronger high quality products.
As you can see, die casting is definitely a good choice if a person wants to use a metal part in his product. Die casting is the best choice for high quality manufactured metal products. Kinetic Die Casting Company is your best choice for purchasing your die casting products. Call us at 818-982-9200 or email at sales@kineticdc.com
Kinetic Die Casting Company Production Parts Limitations
KDC Limitations. Kinetic Die Casting Company Production Parts Limitations.
Kinetic Die Casting Company has some limitations on the size, materials and quantities of production parts we will manufacture.
SIZE: Diecasting Part Weights and Sizes
Part sizes from .001 pounds to 10 pounds.
Part sizes range from .025″ x .025″ (smallest).
Part sizes up to 15″ to 17″ (largest)
Surface area up to about 200 square inches.
READ MORE:
KineticDC Size Limitations http://www.kineticdiecasting.com/capabilities.html
MATERIALS: Diecasting Materials or Alloys
380 Aluminum Diecasting Alloy.
383 Aluminum Diecasting Alloy.
360 Aluminum Diecasting Alloy.
413 Aluminum Diecasting Alloy.
#3 Zinc (Zamak 3) Die Casting Alloy.
READ MORE: KineticDC Die Casting Alloys
http://www.kineticdiecasting.com/casting_aluminum.html
QUANTITIES: How Many Die Casting Parts Each Order
We will produce fewer than 100 parts.
As many a 10,000 parts per delivery.
No more than 250,000 parts per year.
DIE CASTING TOOLING: We Make Die Casting Tooling
KDC makes die casting tooling for our customers inexpensively so that when they need a few die casting parts, we can make those parts for them.
Send us a RFQ (Request for Die Casting Quote)
http://www.kineticdiecasting.com/replyform.html
Kinetic Die Casting, Inc.
6918 Beck Avenue, Aluminum
North Hollywood, CA 91605
Toll Free: (800) 524-8083
Local: (818) 982-9200
Fax: (818) 982-0877
Sales@kineticdc.com
Look at our Die Casting Blog for information every day
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
The Basics of Cold Chamber Die Castings
The Basics of Cold Chamber Die Castings. Cold chamber die castings are a method of die casting that utilized, as an alternative of a hot chamber, a cold one. When starting the procedure, the liquefied metal is taken from the crucible and then place into a shot sleeve. Later, a hydraulically operated plunger pushes the melted metal into the die. In order to reduce the decline that typically happens during solidification, as many material as achievable is forced into the die cavity. Injection pressures typically have to reach over 10,000 PSY or 70,000 KPa in order for the machine to function the way it should.
Cold chamber die castings are more often than not crucial when the alloy is not qualified for utilization in hot-chamber machines for a range of reasons. Such metals that need the cold chamber include aluminum, copper, zinc and magnesium alloys. Beforehand, the materials must be thawed using a furnace. The problem with using cold chamber die castings is that the cycle time is a lot slower, since the melted metal requires to be transported to the cold-chamber machine from the furnace.
When die casting, the die cast tooling required are completed out of steel because classic cast iron cannot take high pressures. This can provide another setback to using the cold chamber, for the dies end up being very costly, since steel is a expensive metal. The dies can hold multiply cavities, or just one mold cavity, and there must be two dies – one for separation, and one for ejection of the finishing product which could be like aluminum tile molds. Many kinds of cold chamber machines are obtainable with a mixture of features, but all of them function at utmost competence.
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Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
The Cold Chamber Die Casting
The Cold Chamber Die Casting. Metals in a variety of sizes and shapes are shaped through many casting methods and one of them is die casting. Die casting manufactures sturdy alloy in different shapes and can be fabricated in many indistinguishable pieces. The method needs machines with molds or dies where the melted alloy is located and hardened. The alloys typically utilized in die casting are aluminum, zinc, copper, magnesium, tin, and lead which can make like golf ball heaters. They have different metallurgical properties and they can be utilized depending on their properties.
There are two processes in die casting: hot-chamber and cold-chamber die casting. Metals with low melting point can be located in hot chamber machines while those with high melting point can be located in cold-chamber machines. Also, the dissimilarity between the two is the major procedure in which the alloys are shaped.
In cold chamber die casting, the alloys are thawed in a furnace divided from the machine. When the alloys are already melted, they are transported to the dies through the use of hydraulic or mechanical piston. In the cold die chamber, the alloys are speedily toughened. One of the difficulties of using the cold chamber die casting is the longer time required for the alloys to be fashioned because of the extra time for relocating the alloys to the chamber. A ladle is utilized to convey the molten metal from the furnace to the cold chamber. The ladle can be manual or automatic in terms of operation.
Examples of alloys that can be used in cold chamber are aluminum, magnesium die casting parts, and copper alloys.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
What is the difference between “Low Pressure” and “High Pressure” Die Casting Parts?
High Pressure Die Casting Parts. What is the difference between “Low Pressure” and “High Pressure” Die Casting Parts?
Kinetic Die Casting Company makes high pressure die casting parts. The term “Die Casting”, in the USA means a high pressure process whereas in Europe it means a low pressure manufacturing process.
High Pressure Aluminum Die Casting? High pressure die casting is a manufacturing process in which molten metal (aluminum) is injected with a die casting machine under force using considerable pressure into a steel mold or die to form products. …. READ MORE: High Pressure Die Casting
High Pressure Die Casting Machine
High Pressure Die Casting Machine
Low pressure die casting is similar to sand casting. Gravity is used fill the molten metal into the mold. This process is much slower, about five minutes or more per part (less than 100 parts per day) than high pressure die casting (more than 500 parts per day), about a part every minute. The part cost for high pressure die casting is much less than low pressure die casting.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company