Category Archives: Diecasting Process

Using Cast Aluminum Roof tile Molds for Increased Production

Using the New Cast Aluminum Roof tile Molds for Increased Production

With the expansion of the building materials today, thousands of concrete roof tiles are now being produced everyday by the construction firms. They are now able to deliver large quantities of concrete roof tiles to their customers for a shorter period of time. This is made possible through the use of new cast aluminum rooftile molds.

It is quite interesting to note that the die casting industry has already produced a vast collection of valuable component parts and other items. Among the popular products of die casting method are the new cast aluminum rooftile molds. These are the molds that are used by the construction firms in order to produce concrete roof tiles for home building purposes. The roof tiles are made through a process called extrusion. The semi-soft concrete is transferred into a mold and is allowed to dry in a kiln. Once ejected from the mold, the dried concrete now resembles a roof tile.

There are different designs of roof tile molds that are available in the market today. The construction firms can also request the die casting company for custom roof tile designs. The shipment costs for aluminum molds are considerably low since the materials are lightweight. It usually takes one to two weeks for a die casting company to send out the ordered molds to their customers.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

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Spending Less on Aircraft Parts with New Aerospace Die Castings

Spending Less on Aircraft Parts with New Aerospace Die Castings. In the aircraft industry, the cast aluminum metal has established a wide application in the production of both major and minor component parts. It has long been utilized in this field since the aviation entered the commercial scene. Even before the commercial aircrafts have given the chance to take off, the military has already used this metal along with its alloys for the manufacture of the parts of fighter planes. The good thing about the new aerospace die castings is that they are now geared to endure harsh weather conditions and increased damages.

Because of the recent rise in the cost of manufacturing materials, the owners of aircraft companies are now considering the potential of the aluminum casting technology. Cast aluminum is much more affordable than any other metals that are used in planes. Combined with other metals, it produces a piece that is extremely durable yet considerably flexible.

The use of aluminum die cast parts tends to allow the builders of aircrafts to cut on manufacturing expenses without even sacrificing the over-all quality of their trade. There is actually a certain standard that has been established for the use of aluminum in aircrafts so the parts are certified safe in the aerospace. Another good thing about an aluminum die cast part is that its weight appears to be favorable for the aircraft operations.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company

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Die casting parts: Using Cold-chamber machines in die casting

Die casting parts: Using Cold-chamber machines in die casting. Producing high quality die casting parts is no walk in the park. It needs the use of the right kind of method and the right type of machine. Most die casts are employed by the use of either hot-chamber machines or cold chamber machines. This article will outline the die casting parts involved in cold chamber machines. Like the hot-chamber machine, the efficiency of the cold chamber machine is evaluated using its capacity to employ the needed amount of clamping force required for die casting.

Cold-chamber machines are preferably employed when the chosen casting alloy cannot be handled and used with a hot chamber machine. Examples of these alloys include aluminium, and zinc alloys with a large composition of copper, magnesium and aluminium. The cold-chamber machine acts by first melting the metal in a separate compartment. Next, an exact amount of molten metal is transferred from the melting furnace to the cold chamber machine where the metal is then introduced into an injection cylinder which is an unheated shot chamber. The shot is forced into the die via a mechanical or hydraulic piston. Although it is able to handle aluminum-based alloys, the cold-chamber machine has a slower cycle time compared to the hot-chamber machine.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company

Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company

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Die casting parts: The steps involved in the process of die casting

Die casting parts: The steps involved in the process of die casting. During the die casting process, these are the basic steps that are being followed.

The first part involves spraying the mold with lubricant. This enhances the removal of the casting later on, and at the same time helps control the temperature of the die. The mold is then closed and then molten metal is introduced into the die under high pressures ranging from 1,500 to 25,000 psi. The die is then filled completely, and the pressure is constantly checked and maintained until the casting has securely solidified. The die is then opened, and the shot are then ejected by the use of ejector pins. Shots differ from castings since there are a number of multiple cavities within a die, producing multiple castings in one shot. Ultimately, the scraps are separated from the casting. Scraps include the gates, sprues, runners and flash. The scraps are usually removed by the use of a special trim die located inside a hydraulic or power press.

A more conventional method is employed by separating the scraps by sawing or by hand. This often requires grinding in order to smoothen out the scrap marks. Scraps that come off from this process are usually recycled by re-melting and are then used up again in another die casting process.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company

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Pressure Die Casting Aluminum Chassis Castings vs Extrusions

Pressure Die Casting Aluminum Chassis Castings vs Extrusions. Pressure Die Casting Aluminum Chassis Castings vs Extrusions is an argument than can be settled by your own preferences. However, pressure die casting when it comes to creating chassis castings has its advantages. Die casting can be made much faster and with a more defined net shape compared to extrusions. The features and impressions on the sides, tops and bottoms can be done all in just one operation. There is also less waste of aluminum using die casting than extrusion. And also, holes can be set in place in order to set aside additional machining cost.

  • Let’s describe more about the product first. Chassis castings are commonly used in guitar amplifiers. There is usually a solid metal dual-tube distortion pedal that creates great gain. And the flexible controls let you make metal tones of different varieties from different genres of music.
  • Now let’s go back to the process of extrusions. It is often used to create materials that have a fixed cross-sectional profile. The object is pushed into a die with the chosen cross-section. Its advantages are it can create the desired very complex cross-sections whether the materials are hot or cold. It also creates a perfect surface finish because of the process of compression.
  • Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

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