Aluminum Hardware Handles – How to Make Them. Handles are made to be pulled, pushed and roughed up. In other words, hardware handles are designed to place pressure upon them. Overtime, these parts can accumulate damage and eventually break. This …
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Category Archives: Diecasting Process
The Advantages of Magnesium Die Casting
The Advantages of Magnesium Die Casting. Magnesium die casting is one of the current trends in the manufacturing industry. More and more companies are inserting this into their manufacturing processes, for the many distinct advantages of magnesium die casting.
One advantage of using magnesium die casting is that it makes processes which need a large quantity of small to medium sized parts easier. Die casting makes production less reliant on measurements, so the process moves faster and smoother than measuring out each part every time.
Magnesium die casting also eliminates secondary machining. Once the parts are made from the die casting, there is no need for additional processes to be made upon the part. This saves time, and more importantly, lessens production costs for the company.
This process also creates parts with excellent dimensional accuracy. Since the molds used for magnesium die casting are permanent, all the parts made are consistent with each other. This is especially important when the parts being made are used in delicate machineries, such as in the engine of an automobile or in the electronic components of laptops.
There are many more advantages of magnesium die casting. Each one of these contribute to making magnesium diecasting very attractive to the manufacturing industry.
Magnesium Compared to Zinc
Magnesium Compared to Zinc – Die Casting Characteristics. Die casting has been getting lots of attention lately for its overall usefulness to the manufacturing process. How much it lessens production costs and production time has been proven to be very significant.
However, the metal being used for the die casting process has always been under debate. Both magnesium and zinc have their own properties which make manufacturers choose one over the other. Magnesium compared to zinc – what does one have as an advantage over the other?
Zinc is agreed upon by manufacturers as the easiest alloy to cast because it has very high ductility. Molten zinc can easily be stretched and shaped into the molds used for die casting. Zinc also has high impact strength, for die casts which need a lot of pounding and shaping to form.
Magnesium, on the other hand, is the easiest alloy to machine. After the die casting process, once the mold has done its job, machining is required for the finer details, and this is where magnesium shines because of its softness to machine over zinc. It is also much lighter than zinc, which is very important in the current trends of industry where lighter is better.
On paper, magnesium compared to zinc looks like a better metal to use in die casting. However, it is still of course up to the manufacturer which alloy to use for the process.
How to Remove Diecast Porosity
How to remove diecast porosity – Die casting is a process in which a metal or resin of some sort is forced into a mold to take its shape. The amount of force it takes for the machine to push the molten substance is so great that the material becomes compact until it cools down and solidifies. This is usually used for toys, models, and other purposes such as costumes. However, one of the problems that die cast factory owners have to face is the occurrence of die cast porosity. This is an unwanted incident wherein the material becomes porous and has small pockets of air and space inside the material. This causes the material to become weak and frail. Studies show that porosity in diecasted materials is the leading cause of early deterioration.
Fortunately, there are several ways to reduce the incidence of die cast porosity in your product. If you are interested to know how to remove die cast porosity in your materials, here are a few tips you can follow.
First, you need to regularly check the die cast machine you are using to make sure that there are no crevices and cracks where air might come through during the molding. You can also smoothen out the surfaces of your mold and seal any chinks you can see. It is advised to use only substances of high quality, because substandard resins and metals tend to become bubbly and loose in consistency. Vacuum generating devices will also help to reduce air bubbles because the negative pressure will suck out all the air left inside the machine.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
Die Casting Methods and Applications
Die Casting Methods and Applications. To produce die casting for specific applications, the following variations on the basic process can be used. “Squeeze casting” is a method that yields high quality, dense, and heat treatable components. In this method, molten alloy is cast without turbulence and gas entrapment at high pressure. Another procedure is the “semi-solid molding”. Semi-solid metal billets are cast to give dense, heat-treatable castings with low porosity.
Sophisticated methods to automate the die casting process are used by modern die casters. These methods provide continuous quality control. Automated systems are used to lubricate dies or die casting tools and die casting molds. These systems are also used to ladle metal into cold chamber machines, and integrate other functions like quenching and trimming castings.
Microprocessors obtain metal velocity. They shot rod position and hydraulic pressure and other data. These data are used to adjust die casting machine process. This is to assure consistent castings shot after shot. These process control systems also collect machine performance data. These data are for statistical analysis in quality control.
One of the fastest and most cost-effective methods for producing a wide range of components is die-casting. To be able to maximize benefits from their process, it is important for the designers to coordinate with the die caster during the early part of product design and development. This way, issues affecting die cast tooling and production are resolved, while identifying trade-offs affecting overall costs.
For more information on die casting designs, there are a lot of websites in the internet that may help get insights and details. You may also find online various die casting companies that may help you with your die casting requirements.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
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Tagged Die Casting Company, Die Casting Process, die casting tooling
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Die Castings Fast and Easy
Consumer Parts Die Castings – Fast and Easy. Die casting has proven to be a very efficient and effective process in creating different kinds of parts made from different kinds of metals and alloys. A prominent metal used in this die casting process is aluminum. This metal is often used in Consumer Parts Die Castings as more and more industries see the value of using aluminum. Other metals used are zinc and copper. Sometimes, even non metal materials are used such as rubber, plasters, resin and concrete. Whatever the purpose may be, Consumer Parts Die Castings is essential to several markets in industries around the nation, and all over the globe for that matter.
To start the process of die casting, the metal or material is first melted into liquid. This is so that the material can easily be poured into the molds which have been pre-made. The molds will give the metal its new shape and size. After the liquefied metal is injected into the mold, it will be allowed to cool. Once the mold has significantly cooled down, the material inside will then turn back to its original solid form, it will then be opened and a few finishing touches is all that is required to finish the product.
Consumer Parts Die Castings allow for consistency in the results of the product. It is a fast, easy, reliable and cheap process to undertake in making bulk orders of parts and other products which is why manufacturers all over the world prefer to use this method compared to other processes.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
