How are Aluminum Speaker Parts made? Making aluminum speakers needs the proper tools and materials to be used. But this article will only give you the brief idea on the basic steps in making aluminum speaker parts. So how are …
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Category Archives: Diecasting Process
Hot Chamber and Cold Chamber Die Casting in 2023
Hot Chamber And Cold Chamber Die Casting. In the method of die casting, melted metal in injected effectively into die casting molds, or “dies”, under very high pressure. Since this process of shaping metal is very adaptable, die casting is extensively utilized as a method for forming metals into special shapes like die cast speakers. While it may use a almost the same method as mold casting, die casting uses pressures of up to 10 to 210mpa to inject metal into the die. The ensuing material shows consistency of parts, dimensional accuracy, and smooth surface finishes.
There are many diverse materials utilized in die casting, such as copper, zinc, tin, magnesium, and lead. Nevertheless, aluminum is the most extensively uzilized evaluated to these other materials as the metal is more impressionable, and is excellent for manufacturing large size cold chamber die castings, to die castings collected of tiny and intricate parts.
There are two methods utilized for die casting, specifically the cold chamber which manufacture cold chamber die castings, a cold cylinder is injected with melted metal. With less time exposure given for the metal to be pushed into the mold, cold chamber method is more often utilized for metals that without difficulty meld with iron at very high heat. The cold chamber method is also utilized for metals that have high melting points.
Alternatively, in the hot chamber process, like hot chamber zinc die casting the pressure found in the die cavity connected to it becomes enduringly a part of the melted material. A plunger is driven toward an area that is non-pressurized, exposing the inlet port attached to the pressure cylinder.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
February 2023 NADCA Meeting
University of California – Irvine on February 1st and February 2nd. North American Die Casting Association (NADCA) will be hosting the Die Materials Committee meeting and R&D Committee meeting. This is a great opportunity for NADCA Chapter 30 members to listen to the latest updates on NADCA research, network with suppliers and die casters, and tour the lab at the University of California – Irvine. The meetings are free to attend, but we ask that anyone attending please RSVP using the following link, so that we can plan accordingly.
NADCA Die Materials Committee
Wednesday, February 1, 2023 from 8:30 a.m. to 3:30 p.m.
NADCA R&D Committee
Thursday, February 2, 2023 from 8:30 a.m. to 2:30 p.m.
The meeting will be held at University of California – Irvine, CA 92697
Register using this link: https://forms.gle/NKiF3gcBGNzAXWtj9
(if you cannot access Google Forms please send an email to glim@diecasting.org)
Beau Glim
Project Manager
North American Die Casting Association
847-808-3164
February 2023 North American Die Casting Association (NADCA) Meeting
The Evolution of Die Casting Process in 2022
The Evolution of Die Casting Process
Literally, the die casting process is a worldwide-known technique which puts together the metallic and plastic parts in a much inexpensive manner. The industry has several applications running and many of which employ the same procedure. The method has been in effect for hundreds of years now and through all these times, the materials and the approach in the technique has likewise changed significantly. As a result, the final outputs are much more impressive these days.
Several hundreds of years ago, the die casting process was confined to that of pouring the molten metal into the die. The process is further known as gravity pressure method. Towards the 1900s when the zinc and aluminum alloys were already available, a lot other die casting application came forth.
The following are among the commonly used die casting process in these days.
The so-called pressure injection process is likewise known as squeeze casting which involves the inputting of any heated metal part in the mold and applying the pressure by means of leverage.
Computer die casting is the procedure that teams up the method with the usefulness of modern technology. The manufacturing industry is nowadays too dependent on the use of computers and it is in this sense that it employs the design and fabrication of the die casting materials.
Anyhow, the concept of die casting process is still intact. What has changed over the number of years is the advancement in the method, the materials used, and the type of technology that aids in the more effective generation of the output at a much reasonable price.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Die Casting Part Pricing-How Die Casting Part Prices are Established in 2022
Die Casting Part Pricing – How to Die Casting Part Prices are Established.
Kinetic Die Casting Company has a specific pricing model that is similar and also different from our competitors. Here are a few issues to think about when asking for a die-casting part price.
- Die Casting Part Size
- Die Casting Part Weight
- Die Casting Material Type
- Inspection Requirements
- Die Casting Part Quantity
- Die Casting Part Tolerances
- Die Casting Part Specifications
- Die Casting Tooling Types
- Additional Labor Needs
- Die Casting Part Secondary Finishing
- Other Fees
The die casting part size and weight effect the part price in a few ways, cycle times or parts per hour, the machine tonnage size required to produce the parts and the part material cost, which also relates to the die casting material type.
The inspection requirements can vary depending on if a (1) visual inspection, or a (2) dimensional inspection or a (3) penetration inspection or an (4) X-Ray inspection or a (5) pressure test inspection are required.
The part quantity has an effect because it will determine if some of the many “one time” or “minimum charge” fees are covered in the production lot.
Die casting part specifications and tolerances add additional labor to a simple casting through inspection and documentation.
The die casting tool can effect the part price by how many cavities are in the tool, how many slides are in the tool, whether additional labor can be removed by the tool, and also if a trim die is available. The mold type also has an effect in the set up time for tooling.
Many times additional labor are needed to complete the die casting part, like threading holes, which also adds to the part cost. Can we use high speed production machining or do we need to use CNC machines.
If there is a polish, ball burnish, bead blast, paint or anodize requirement, that will add to the part cost.
Other fees, some die casting companies charge a “Set Up Fees” or an “Environmental Fees” or an “Energy Surcharge Fees” or a packaging or pallet fee, we do not have any of these hidden fees.
Obviously, this newsletter (already too long) cannot give enough details to satisfy everyone but call us at:
818-982-9200
and a die casting part price discussion can be scheduled.
Contact Kinetic Die Casting Company to buy
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Aluminum Die Casting, Blogger, Die Casting Company, Die Casting Parts, Diecasting Process
Tagged #diecasting, #kineticdc, aluminum, Aluminum Auto Parts, Aluminum Boxes, Aluminum Brackets, Aluminum Die Casting, Aluminum Die Casting Company, Die Casting Company, Die Casting Process
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The Advantages of Aluminum Chassis Casting Over Steel in 2022
The Advantages of Aluminum Chassis Castings Over Steel. High pressure die casting is the process used to make aluminum die cast parts and chassis castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.
Aluminum is a great metal to work with. Unlike other metals, it has plenty of strengths. The metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.
Advantages of aluminum chassis castings over steel include:
- Aluminum can be stronger than steel
- three times greater axial load strength
- Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
- Fewer failures and returns to the OEM
- Weight is lighter by two and a half times for lesser shipping costs
- Less finishing costs
- Raw parts manufacturing costs are much less
- Better looking parts
You can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.
All in all, the use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
