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Category Archives: Diecasting Process
Tooling Die Casting Tooling Used for Aluminum Die Casting 2021
Tooling Used For Aluminum Die Casting. Tooling is a major requirement in aluminum die casting. During the process of casting, the softened molten metal is injected through custom tooling. The die is then cut into two halves. There is the cover metal die which is mounted on the stationary based platen and the ejector type die, which is actually mounted to a movable platen. Such a design provides the die with the ability to close or open along parting lines. Once the hole is closed, the two die halves will form a type of internal cavity which is filled with hot molten metal in order to form its final casting.
The cavity is formed through 2 inserts. The two inserts are the core and cavity inserts. They are inserted into the cover or ejector die. The cover die provides movement or flow of the molten metal through the injection area. Through a small opening and the cavity, the molten metal will be able to move easily. The ejector die also includes a support plate and a small enclosure called the ejector box, which is well mounted onto the area of the platen. When the clamping separates the 2 halves of the die, the clamping bar will be pushing the ejector plate into the ejector box. The clamps will then push the pins of the ejector to the molded part. The added pressure will eject the clamp from its core insert. In order to perfect the process, multiple cavity die is often utilized and in this type of process the two halves of the die will form several types of identical cavities.
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This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Die Casting Tooling and Die Casting Molds
Die Casting Tooling Information
Tooling Used in Die Casting
Frequently Asked Die Casting Questions
Die Casting Tile Molds
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Die Casting Tooling Prices
Keeping in Place–Aluminum Brackets Hardware in 2021
Keeping in Place – Aluminum Brackets Hardware. In many things, Aluminum Brackets Hardware is used to keep parts in place as they do not move. This is an important part when it comes to lighting fixtures, fountains and other products. Brackets are also used in construction as they hold the beams in place while they are being finished. Aluminum Brackets Hardware is an integral part of many industries. But, why use aluminum instead of steel?
First of all, aluminum is easier to find compared to steel. It is abundant almost all over the world and could be mined easily. As far as characteristics are concerned, aluminum is stronger, tougher and more durable than steel. It can hold on its own and it can last longer. In terms of weight, aluminum is better as well. Its weight is just a third of the weight of steel of the same size and shape. Furthermore, die casting Aluminum Brackets Hardware makes it even stronger compared to steel.
When making brackets out of steel, workers will have to weld several pieces together as they can’t be moved in a single piece due to their weight. These welding points can create weak spots in the bracket. Aluminum Brackets Hardware on the other hand is created via die casting, this means no welding is necessary in making these parts. They start by melting the metal into liquid. This is then poured into pre-made molds which when it cools, the metal inside hardens once again. The result is consistent and of high quality. Plus, the process of die casting is cheap as well.
Die Casting Metal Flow Video.
Kinetic Die Casting Company
6918 Beck Avenue,
North Hollywood, California 91605,
United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Die Casting Handle Hardware
Die Casting Alloys
Die Casting Aluminum Alloys
Aluminum Part Castings Company
Keeping it Cool–Aluminum Heatsinks 2021
Keeping it cool – Aluminum Heatsinks. A lot number of products currently in the market and currently in production today make use of parts known as Aluminum Heatsinks. These heat sinks are used in many appliances and electronic devices today and their main purpose is to remove or divert the heat generated by the electric current going through the wires or by other components of the product. This is placed so that the more important components of the machine will not be affected by the heat and would function normally.
Ideally, aluminum is used for this because of its characteristics. First and foremost, it is one of the most strong and durable materials. It is a fact that aluminum is just as strong if not stronger than steel. Secondly, it is one third of the weight of steel, this is important so that the Aluminum Heat sinks will not add too much weight on the product. It is also flexible, easy to use and very cheap as it can be mined almost anywhere. Lastly, aluminum can be used in die casting.
A popular method of mass producing parts and other products is known as die casting. This method of manufacturing starts with liquefying the aluminum by exposing it in intense heat. The resulting liquefied material is then placed into molds. These molds will give the aluminum its new shape once it has cooled down and hardened back to its solid state. After doing some finishing touches and fine tuning of the product, the results are identical, high quality Aluminum Heatsinks.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Heat Sink Die Castings
Chocolate Fountain Die Castings
Die Casting Heat Sinks
Die Casting Heat Sink Pictures
Golf Products Die Castings
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Die Casting Heat Sink Prices
Die Casting Metals in 2021
The Diecasting Metals by a Diecasting Company. Diecasting is a method of manufacturing metals into industrial parts. Some of these metals are zinc, copper, magnesium, aluminum, and lead. These metals are used because they are low melting, ductile, have high electrical and heat conductivity, lightness, hardness, and strength. The diecasting method entails pressure injecting the liquid metal into a die or mold. When the metal hardens, it is taken out of the die mold. A diecasting machine is used for this manufacturing process. It is ideal for mass producing.
Zinc diecast parts can be found in the antennas of mobile phones. It is also used in computers, electronic and electrical equipment. Zinc is ductile, corrosion resistant, economical and easy to cast especially for small parts, has high impact strength and hardness.
Diecast copper is used in an induction motor rotor. Copper is corrosion resistant, has high conductivity, the strength of steel, and good mechanical properties; ideal for this kind of industrial use.
Magnesium diecasting is used in power train mechanical components, in automotive safety components like seat frames and auto instrument panel structures. This is due to its strength-to-weight ratio, meaning that it is a tough metal; and yet it is lighter than steel or aluminum. It is ductile, has high strength, can absorb energy, and yet it gives itself easily to diecast manufacturing.
Aluminum diecast parts are manufactured for automotive machines, aircrafts, and lighting fixtures. It is a lightweight metal that can be formed into complex shapes, and fashioned into thin walls. It has a good electrical conductivity and can retain its strength even when subjected to high temperatures.
Lead and tin is used in pipes due to its qualities of malleability, ductility and non-corrosiveness.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
What Are Die Casting Parts?
Die Casting Aluminum Heat Sinks
Aluminum Boxes Diecastings
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Exploring the Process of High Pressure Die Casting 2021
Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.
The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.
The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.
In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
High Pressure Die Casting
Die Casting Process
What is Die Casting?
Aluminum Die Casting Prices
Why Should You Use Die Castings?
Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Die Casting Parts Prices
