Examples of Die Casting Handle Parts. Die casting is a process wherein molten metal or metal compound is pressure-cast into a cavity to form various metal parts. Materials used in die casting are mainly alloys of the following metals: zinc, …
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Category Archives: Lighting
Pressure Die Casting Aluminum Lighting Parts vs Gravity Casting
Pressure Die Casting Aluminum Lighting Parts vs Gravity Casting. There are many processes used to create parts for different things. Let’s take lighting fixtures for example. Everywhere you go, whether it is a room in your house or a mall, you’ll find all kinds of lighting fixtures inside and outside of the building. Now, knowing that nothing in this world is perfect, lighting fixtures can get damaged and may be in need of new parts to keep it functioning. To be able to do this, parts are made through certain processes known as die casting. Die casting basically refers to the process of creating parts, housings, and the like by forcing molten metal through high pressure to be able to create molds. These molds help shape and create the parts needed.
What sets things apart in die casting is the material or alloy being used. The process that is also adopted makes a difference. For lighting fixtures, for example, gravity casting is one of the casting processes used to make the parts needed to keep it stable and in place. But because of the many advantages manufacturers and consumers get from aluminum die casting, such as the end-product being lightweight, cost-efficient, strong, sturdy, and shapely to fit it in closer dimensional limitations, many prefer aluminum die casting over gravity casting. What’s more, it’s quicker to produce.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Pressure Die Casting Aluminum Lighting Parts vs Sand Casting
Pressure Die Casting Aluminum Lighting Parts vs Sand Casting. Aluminum sand cast tooling roughly costs from $500 – $7,500, depending on the size and complexity. Pressure die cast tooling on the other hand costs from $5,000 – $75,000, again depending on the size and complexity of the die cast parts. However, tooling can create from 100,000 parts to as much as 1,000,000 pressure die casting aluminum lighting parts.
In sand casting, the molds or patterns are used to make sand molds. The preparation and bonding process of sand molds is the most critical step in the process. This technique is usually used for high volume production.
With die casting, the mold is usually made of metal like cast iron or steel. They are generally not destroyed but are made permanent. There are several types of die casting, the most widely used being high pressure die casting. 50% of light alloy casting production are made from high pressure die casting.
Sand casting and pressure die casting processes vary from some hundred to some thousand aluminum lighting parts. The cost of tooling and machinery is required for aluminum sand casting that is not normally required in the die casting process due to its tighter tolerance of the pressure die cast process in making the aluminum parts.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
How are Aluminum Lighting Fixture Parts Used?
How are Aluminum Lighting Fixture Parts Used? Aluminum lighting fixture parts are electrical devices mainly used for creating artificial light and illumination for homes and buildings. They are used either for indoor or outdoor lighting fixtures. Before the invention of aluminum die casting, lighting fixtures are created through welding techniques, making the system expensive and time consuming. Now, the science of aluminum die casting makes the process easier and a whole lot faster.
Aluminum lighting fixture parts usually consist of: a light source (lamp), a light reflector, an aperture (with or without lens), an outer shell or housing for alignment and protection, an electric ballast and connection to a power source. They are often used at the automotive lighting industry, marine lighting, medical lighting and aerospace lighting.
Aluminum lighting fixture parts are lightweight, durable and long lasting, making them ideal for several uses. They are often used to strengthen construction both on the inside and outside many establishments. They allow easier construction for different lighting techniques. This makes them very versatile, and can be used for many purposes: medical offices, parking garage lighting, bullet lights, street traffic lights, walk lights, outdoor coach light fixtures and high temperature light fixtures. They are also available in a wide array of shapes and sizes, ensuring better output and production of different lighting systems.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Posted in Lighting
Tagged Aerospace Parts, aluminum lighting fixture, Lighting Parts
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Aluminum lighting fixtures are at work for you
Aluminum lighting fixtures are at work for you. Whenever your car stops at a red light, chances are one of the commonplace, yet unnoticed, aluminum lighting fixtures has just served well in keeping order in your daily life. Indeed, street traffic light housings are not the only applications of aluminum lighting fixtures because of the many benefits offered by these die cast products.
For some time in the past, the production of light fixtures was a labor-intensive process, requiring the lengthy and laborious process of welding different pieces together. Naturally, this process is also costly and imposed limits on the shapes that could be designed. However, with the advances in die casting technology, aluminum lighting fixtures have been developed. Through die casting turning out products that are already in net shape, mass-production bringing in economies of scale has been made possible. The less-expensive aluminum lighting fixtures could likewise be designed into any desirable shape and powder-coated for a good-looking finish.
Aluminum’s light weight also contributed to shipping cost reduction, making these products an attractive option vis-à-vis their steel counterparts which could be heavier by as much as one-third. While plastic lighting fixtures would be lighter, these would not last as long as the aluminum lighting fixtures. This longevity is brought about by the superb thermal properties of aluminum which likewise enable its applications in various lighting requirements especially when high temperature bulbs are used. Common applications for aluminum lighting fixtures in addition to traffic light housings include those for garage lighting, hanging lights, airport runway lights and video camera lights.
Kinetic Die Casting is a california die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
Die Casting Aluminum Lighting Fixtures
Die Casting Aluminum Lighting Fixtures. In any house, building and other man made structure that is covered or in the dark, it will need artificial lighting so that it becomes hospitable and safe. Both outdoor and indoor lighting is essential in any place where people reside because people rely on light to get things done. For those which don’t receive any natural lighting, Aluminum Lighting Fixtures are the solution to this problem. Most, if not all housing and buildings make use of this feature and aluminum is a great choice for this because it is light in weight so that it can easily be installed or replaced and at the same time, it is durable so it will last longer.
Of course, Aluminum Lighting Fixtures should be made in vast quantities at a time because structures, especially buildings, would require a lot of these artificial lighting equipments. To achieve this, the best method in creating lighting fixtures is with die casting. This process can turn the aluminum into the finished product in no time as the metal is melted and using molds and castings, can be structured into the proper shapes and sizes.
When it comes to Aluminum Lighting Fixtures, die casting is the cheapest, most reliable way to achieve high quality results. And since this method makes use of the same mold, the resulting products are always consistent when it comes to the dimensions and the quality. Fast and efficient, die casting has become very popular not only with making Aluminum Lighting Fixtures, but with other parts as well.
