The Strength of Aluminum Hardware Brackets. Often shaped like the letter L, a bracket is a plain inflexible object wherein one limb is vertically attached on the wall while the other limb is horizontally sticking out with the intention of …
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Category Archives: Tooling Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Tips on Maintaining Tooling Made for Die Casting
Tips on Maintaining Tooling Made for Die Casting. Die casting assemblies are recommended for large-scale metal working. Because pressure is applied on molten metals, which cool pretty quickly, may products can be processed in a short period of time. A company must be sure that its tooling made for die casting is in optimal conditions. This will help avoid malfunction of the assembly or factory defects like excessive porosity.
The die casting process involves two die molds: the cover die and the ejector die halves. Molten metal is injected through an opening in the cover die. Once the product has solidified, it will be released through the ejector die half. Always check if the ejector pins on the ejector die half are working. They are used to push the product out of the mold.
Fluid lines are also important tooling made for die casting. Waterlines supply the system with water as coolant and lubricant. This will increase the number of cycles per hour. The vents should also be clear, so that gasses can easily escape during casting. If gasses are trapped during the rapid casting process, there are risks of forming large air bubbles. This will cause porosity and tensile weakness on the final product.
Finally, be sure that you are equipped with trim die tooling made for die casting. This is particularly needed for aluminum processing assemblies. The trim die removes excess aluminum, which are imperfections from the casting process. It helps in producing a finer surface finish. The scrap aluminum can be recycled for future castings. Hence, it will save production costs.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Die casting parts: the die casting tool
Die casting parts: the die casting tool. Die casting tools, more commonly called dies for short are usually composed of steel alloy tools that can be divided into two parts: (1) the fixed die, or cover half, and (2) the ejector die half. This arrangement allows for the removal of the castings after the whole process.
Contemporary dies feature mobile slides, or other sections to generate threads, holes and other preferred shapes while casting. For instance, the Sprue holes located in the fixed die half permit the molten metal to go into the die and successfully fill up the cavity. The use of the ejector die half is that it often contains the runners or passageways and gates or inlets that connect the molten metal into the cavity. The typical die includes ejector pins that allow removal of the cast par, locking pins that lock the two die halves into place, and a series of openings or holes for the lubricant and coolant.
Four types of dies are generally available. These are (1) Single cavity dies that are able to produce one part; (2) Multiple cavity dies that generate many identical parts; (3) Unit dies that produce different parts in one go; and (4) Combination dies that can make various parts suited for an assembly.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
