How are Aluminum Handle Hardware Made. Aluminum Handle Hardware parts are common in the manufacture process and the production of equipment and homes. Hardware parts from aluminum handles or brackets are produced near net shape, which means it can be …
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Category Archives: Tooling Die Casting
Working Diecasting Molds
The major die casting procedures with die casting molds at work. Die casting is a process in which many industrial products and accessories are produced. And in producing these industrial products and accessories by way of die cast molds, four major steps are considered crucial and important.
The first step is the preparation of the molds that will be used in the process. The molds in question will be sprayed with lubricant and will be closed. The spraying of the lubricant is necessary so as to effectively control the temperature of the die and also to ensure that the finished product will be removed with ease.
When the diecasting molds have been sprayed, the molten metal will then be introduced to the die and this will be subjected under very high pressure. This kind of pressure will be maintained up until the time that the metal has formed. When the metal has been formed within the mold, the die will then be opened and the shot will be ejected by the ejector pins. From here the scrap that includes the runners, flash and the gate will be taken out from the casting which in turn is done with the use of the special trim die in power press.
There is a traditional way of taking the product out of the casting. This is done by hand or can be done by sawing. This will give some rough edges which can be remedied by grinding so as to smooth out the scrap marks. Another way is to tumble the shots and this can be done if the gates present are thin.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
Aluminum Die Casting Needs a Lot of Tools
Aluminum Part Types – All You Need to Know. Aluminum die casting need a lot of tools and parts to make the perfect dies. The process has been well known to provide an easy method for many constructors to create the most ideal components to different automobiles and the likes. Aluminum parts types are not that easy to characterize especially for a person who is quite new in the die casting process. Since the system also involves a series of molten metals from copper, lead and zinc, a lot of aluminum part types are needed to come up with the best die that possesses the exact instructions by the client. Cold chambered and hot chambered are just two of the aluminum parts types specifically used for the actual machine in die casting.
In most cases, die casters choose to apply all aluminum part types while die casting. This makes the process more experimental, and can sometimes produce the best outputs at the end of the sessions. However, there is a startling difference between a cold chambered die casting machine from a hot chambered one. For instance, a die caster cannot simply use hot chambered types when dealing with aluminum material. This type of material is more compatible to a die casting machine that is cold chambered. Molds for aluminum die casting may also have parts that do not need cavities. This type of mold greatly differs in price compared to those with cavities.
A lot of the parts sold for aluminum die casting often come with substantial product descriptions to let you determine which of the aluminum part types you are about to purchase like Aluminum Handle Hardware and Aluminum Bracket Hardware.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Tooling to Die Cast Magnesium
Tooling to Die Cast Magnesium. Die casting magnesium is a difficult but rewarding process for a manufacturing company. Its advantages greatly outweigh its disadvantages, so more manufacturing companies are turning to die casting for their processes to go smoother and more efficiently. Now, even more companies are asking how to die cast magnesium.
There four major steps in die casting magnesium. First, the mold to be used for the die casting process is sprayed with lubricant to control its temperature, and then sealed. Second, molten magnesium is shot into the die cast mold under high pressure, and this pressure is maintained until the cast has become solid. Third, the die is opened and the shot is removed from the mold by ejector pins. Lastly, the scrap is separated from the castings.
Die casting magnesium needs special equipment, of course. For magnesium, cold-chamber machines are used. The magnesium is melted in a separate chamber before being fed into the cast. This takes a longer time than using its counterpart, the hot-chamber machine, where pools of molten metal are utilized. However, since magnesium has a very high melting point, it would be much more difficult to use this machine.
When manufacturing companies ask how to die cast magnesium, they do so because they know the benefits of die casting for their companies. It is very complicated, but every company will benefit from having magnesium die casts as part of their processes.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
Die Casting Tooling: an Industrial Process
Die Casting Tooling an industrial process. Die casting is an industrial process used by manufacturers which involves forcing melted metal into Die Casting Tooling or also known as molds under extremely high pressure. This process is commonly used in cases where a manufacturer would need a large quantity of small sized or medium sized parts. This process can make use of ferrous metals but it usually uses non ferrous materials such as copper, zinc, aluminum and magnesium among other metals. Die casting is a great process to use where the manufacturer needs to maintain smooth surface, good quality of parts and a fairly uniform out come for each part. There is little or sometimes no need for post production machining to uniform the die cast parts.
There are two ways to achieve this process; first is to use hot chambered machine and the second is to use cold chambered machine. The former is used for metals with lower melting points and can fill in the cavities of Die Casting Tooling faster compared to the latter. However, there are metals which hot chambered machines cannot handle so cold chambered machines are used in their place.
When it comes to Die Casting Tooling, there are different sizes and shapes to choose from. There are also different styles to use and the cost will vary based on the simplicity or complexity of the mold. They are built usually from hardened steel which takes a lot of time to finish. This is the main part of the whole die casting process and is the most important part.
Free Die Casting Tool Insert Mounting
Kinetic Die Casting Company has several available die casting moldbases or Mold Bases for insert tools. If your company has die casting inserts only, we will mount your die casting inserts into one our available die casting tooling holders for free.
Discount for Die Casting Insert Tooling Mounting –
Sometimes a manufacturing company owns simple tooling inserts and not the moldbase or die holder to make parts. The cost to mount these inserts in another moldbase can run as high as $2500. If your company has these inserts and cannot move those inserts to Kinetic Die Casting Company because of the mounting cost. We have good news for you!
For three months: November 2009, December 2009 and January 2010, Kinetic Die Casting will offer free tool mounting for simple insert tools sent to our company for production. This a a savings of $500 to sometimes over $2500 at other die casting companies.
Here are the terms of this free mounting offer:
- Inserts must arrive in our facility no later than January 31, 2010.
- A purchase order must be approved by Kinetic Die Casting for production parts by January 31, 2010
- KDC pricing on new jobs is provided in less than three days typically, if a sample part casting and a casting print are provided.
- There will be no limitation from KDC on the minimum or maximum quantity of production parts of the part purchase order.
- Delivery of the parts can be scheduled anytime in 2010
- Simple insert means the inserts have no slides (a small fee for slides is necessary)
- Die Casting Insert Tools remain the property of the customer.
- Die Casting Moldbase or tooling holder remains the property of Kinetic Die Casting.
Contact Kinetic Die Casting today to take advantage of this free offer:
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California
USA 91605
800-524-8083 tel
818-982-0877 fax
sales@kineticdiecasting.com
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company