Methods for making Aluminum Golf Products . Aluminum seems to be almost everywhere. Even in the golf course, you cannot run a complete game without the use of this metal. From clubs, balls, swing, and heaters, almost everything to help …
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Category Archives: Tooling Die Casting
Tooling for Magnesium Die Casting
The Proper Tooling for Magnesium Die Casting. Magnesium die casting has been established as a very viable option for manufacturers to increase the efficiency of their production by making production cheaper and faster. However, it is not enough to buy the machines and the metals to be used to integrate it into the production process. The proper tooling for magnesium die casting must be prepared as well.
Magnesium die casting tooling, not just the machine, the mold, and the metal. Each one has its uses for added efficiency to the die casting process.
There are a lot of custom tools, each one suited for different types of die casts. There are also some tools which are notable as they are very useful for all kinds of die casts. The trim die cuts the excess magnesium around the finished die casts. Interchangeable cores make holes of different sizes. Vents allow gas to escape from the die, and overflows regulate the temperature of the die. Finally, ejector pins are used to push out the finished die from the molds.
When choosing the proper tooling for the magnesium die casting, it is important to take note of what is needed for each die cast. Each job is different from one another, so only the basic tools would be present for each. All the rest should be chosen carefully for each magnesium die casting process.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Die Casting Tooling Inserts
Inserts For Die Casting Tooling. There are four types of die cast tools. These are: the single cavity die, the multiple cavity die, the unit die and the combination die. However, all of these dies may have one thing in common. These may be using smaller pieces of metals called inserts. With the advancement in the designing process, many of the more sophisticated die casting tooling can now be fabricated successfully using these smaller pieces of metal. Although these may look nothing more than thin rods of material or even a blob of metal (literally) inserted in the die, inserts are probably the best and most economical way of creating sophisticated cast die pieces.
The main purpose of inserts is to create the holes or the running tubes within the piece. In earlier times, these holes or tubes can only be “placed” within a finished piece by manually or mechanically gouging it out. Needless to say, this can be a pricey affair especially if you consider the actual cost of hiring either skilled workmen to drill the holes or buying machines for the same purpose. Also this practice was subject to a lot of errors and therefore not feasible for mass production – especially when quality control is very rigid.
Fortunately, die cast tooling inserts can now be easily accommodated in most cast die machines. The material used for inserts depend on the actual materials being processed by the machines. As a rule hot chamber machines use molten materials with lower melting points like copper, lead, magnesium and even zinc. On the other hand, cold chamber machines use mainly aluminum or aluminum based alloys which have higher melting points. The inserts are made from the same materials as the actual die, usually steel alloys, but these are reinforced to make sure that metal erosion does not take place during the actual production stage.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Die Cast Tooling and Its Forms
Die Cast Tooling and Its Forms. Die cast tooling are the dies and the molds used for die casting. These die cast tools many forms namely Trim Dies used for die cast parts, Die Cast Family Mold Tooling, Complete Class “A” Die Cast Mold Tooling or Die Tooling, Unit Die Tooling, Prototype Die Cast Tooling Inserts and Die Cast Tooling Inserts.
I would be focusing this article on the latter form, the die cast tooling inserts since among all the die cast tooling, these are the least expensive. These actually are just enough steel to create cavities plus extra steel to put up with the fluctuations of the temperature of molten metal injecting under force. To extend the tooling life, the inserts should be heat treated to reach their proper hardness, not too hard and not too soft. Making it too soft will cause it to easily get damaged or easily wear from erosion and making it too hard, on the other hand could result to the steel cracking due to high temperature. Toolmakers who do not use enough steel in the inserts may reduce its potential life.
The die casting tooling inserts need to be supported by a type of holder so that metal could be injected into it and also to provide a sort of a path for the metal to pass and go in while the gases escape. These gases should be removed because it can produce porosity. This holder of inserts are called unit die, family die or mold base.
Die casting is no simple task. You would need to ask expert toolmakers to do this job for you. You just simply need to look online for you to find the expert that could help you. Varying websites of different die casting companies can be found in the internet. All you need is to choose which is the one nearest you.
Posted in Tooling Die Casting
Tagged die casting tooling, Tooling Die Casting, Tooling Inserts
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Aluminum Die Cast Tooling
Aluminum Die Cast Tooling. Aluminum die casting is a metalworking process mainly used to create several small to medium sized parts. This process results in parts with the almost exact same dimensions, smooth surface finish and with incredibly high detail. The process of aluminum die casting typically involves molten metal to be forced into molds under high pressure to create each part. Then, they are machined into dies. Common metals used for this process are non ferrous metals such as tin, copper, magnesium, zinc, lead and aluminum; although ferrous materials can also be used. Due to the versatility of this process, it has become one of the highest volume of products made in the industry.
The first of the Die Cast Tools used in this process is known as the die cast tooling or die cast mold. This mold is made from strengthened steel and can come in several shapes and sizes. They are available in single cavity, where one part is created per cycle, and multiple cavity, where several parts are created in a single cycle. These molds and tooling can cost for as low as a few hundred dollars for the simpler molds and would cost several thousand dollars for larger and complex molds.
Other Aluminum Die Cast Tools used for the process of die casting are the machinery; namely the gooseneck machine or hot chambered machine and the cold chambered machine. These machines have different advantages as well as advantages and it would depend upon what metal is being used to determine which machine is to be used.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Die Casting Molds
Die Casting Molds. Perhaps the most important tool used in die casting is the different Die Casting Molds used. These molds are responsible in shaping the molten metal which is placed in them. They mold the metal into the desired shape of the manufacturer. But, what is die casting any way?
Die casting is a metalworking process that is best used by manufacturers to create a large quantity of small sized to medium sized parts in a short amount of time. This is done first by melting the metal, usually non ferrous metals such as aluminum, lead, magnesium or zinc among others, then forcing them into the Die Casting Molds. The molds are then machined into dies to create the parts and complete the process.
The machines responsible for machining these molds in dies are known as hot chambered die casting machines and cold chambered die casting machines. The hot chambered machines can accomplish the task with fewer cycles involved in the process; in other words it can accomplish the task faster compared to a cold chambered machine. The latter is used by manufacturers in cases where in the hot chambered machine cannot accommodate the alloy being used. They complete the task slower because the metal needs to be melted in a separate furnace and the time it takes to transfer them into the machine makes the difference.
The Die Casting Molds used in these machines can be rather expensive. They are built from hardened metal and could cost as much as several thousand dollars.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
