The Pros and Cons of Diecasting. The process of diecasting can truly produce wonderful aluminum parts. And although most people know what the wonders that this process can give, some are still clueless about what those are. If you are …
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Aluminum Heat Sinks are Die Casted
Aluminum Heat Sinks are Die Casted. Aluminum Heat Sinks have one important purpose, and that is to regulate heat generated by the product it is in. These heat sinks are placed in most electronics and appliances so that the heat from electrical wiring and other parts of the product are diverted from them into the heat sink, thus protecting them from overheating and malfunctioning. In other words, Aluminum Heatsinks provide a very important safety feature for these products. This means that throughout its life span, it will take on a lot of abuse and beating, which is why aluminum is ideal for the job.
Did you know that aluminum is a very tough and durable material? It has been noted that it is comparable to steel in terms of durability. But, when it comes to weight, aluminum weighs just a third of steel of the same size and shape. This makes it ideal for making heat sinks. Also, aluminum can be harvested almost anywhere in the world. This means that it is cheap and easy to acquire. To meet high demands for Aluminum Heat Sinks, the manufacturing process known as die casting is used.
Furthermore, the first step in die casting Aluminum Heatsinks is to liquefy the aluminum bars that are going to be used. Once in their liquid state, they will then be injected into casting molds. These castings give the liquid its new shape. Then, pressure of up to 35,000 pounds per square inch/PSI is applied on the castings. This will let the liquid set in every part of the die cast mold. It will then be set aside to cool and harden. Once opened, the product only requires a few finishing touches and its done.
Posted in Aluminum Die Casting, Aluminum Heatsinks, Blogger, Die Casting Parts
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, Aluminum Heatsinks, aluminum parts, Die Casting Company, Die Casting Parts, Die Casting Process, die casting tooling, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing, Tooling Die Casting
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Why are Aluminum Die Casting Parts better than Zinc Diecast Parts
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Here is a comparison of aluminum parts and zinc parts:
Die Casting Tooling
A die casting mold made for an aluminum part runs in a cold chamber die casting machine. The die casting alloys aluminum and zinc both run in a cold chamber die casting machine. So if the die casting mold is made for aluminum, it will produce parts in zinc or aluminum. A zinc hot chamber die will not make parts in aluminum.
Die Casting Part Weight
Although an aluminum die casting mold will make parts in zinc or aluminum, the cost of the zinc parts will be higher. By volume, zinc materials weigh about twice as much as aluminum alloys. The costs per pound of the two die casting alloys are almost equal, so the cost for zinc parts is significantly higher than the cost for aluminum parts.
Electrical Conductivity
Aluminum is the third most electrically conductive metal after gold and copper. Therefore, aluminum is the better choice for EMI/RF shielding and for electrical grounding. Zinc rates far below aluminum in electrical conductivity.
Thermal Conductivity
Most electrical heat sinks are produced in aluminum alloy because it is superior to zinc alloy in thermal conductivity.
Recyclability
Aluminum is the most recycled metal in the world. All aluminum die casting alloys are made from recycled aluminum products.
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Kinetic Die Casting Company (www.kineticdc.com)
6918 Beck Avenue North Hollywood CA 91605
(sales@kineticdc.com) 818-982-9200
To get a competitive price on an aluminum die casting part, click on this link: http://www.kineticdiecasting.com/replyform.html
Why are Aluminum Die Casting Parts better than Zinc Diecast Parts
Aluminum Heat Sinks Keeps Things Cool
Aluminum Heat Sinks Keeps Things Cool. A lot number of products currently in the market and currently in production today make use of parts known as Aluminum Heatsinks. These heat sinks are used in many appliances and electronic devices today and their main purpose is to remove or divert the heat generated by the electric current going through the wires or by other components of the product. This is placed so that the more important components of the machine will not be affected by the heat and would function normally.
Aluminum is used for this because of its characteristics. First and foremost, it is one of the most strong and durable materials. It is a fact that aluminum is just as strong if not stronger than steel. Secondly, it is one third of the weight of steel, this is important so that the Aluminum Heat sinks will not add too much weight on the product. It is also flexible, easy to use and very cheap as it can be mined almost anywhere. Lastly, aluminum can be used in die casting.
Furthermore, a popular method of mass producing parts and other products is known as die casting. This method of manufacturing starts with liquefying the aluminum by exposing it in intense heat. The resulting liquefied material is then placed into die cast molds. These molds will give the aluminum its new shape once it has cooled down and hardened back to its solid state. After doing some finishing touches and fine tuning of the product, the results are identical, high quality Aluminum Heatsinks.
Die Casting Aluminum Heat Sink Parts
Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Heat Sinks. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Posted in Aluminum Die Casting, Aluminum Heatsinks, Diecasting Process, Tooling Die Casting
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, Die Casting Parts, Die Casting Process, die casting tooling, Diecasting Process, Kinetic Die Casting Company
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Happy Thanksgiving 2015 from Kineticdc
Kinetic Die Casting Company wishes all our customers a Happy Thanksgiving 2015. We will be closed November 26, 2015 in observance of Thanksgiving. Please enjoy the time with your family during the start of the holiday season 2016.
Enjoy Your Thanksgiving Dinner
Kinetic Die Casting Company
E-mail sales@kineticdc.com
818-982-9200
800-524-8083 Toll Free
818-982-0877 Fax
6918 Beck Avenue
North Hollywood,
California USA 91605
http://www.kineticdiecasting.com
Kinetic Die Casting Company makes aluminum parts on time for most manufacturing industries. The parts we make today, we ship today.
Posted in Blogger, Business, Die Casting Company, Kinetic Die Casting Company, newsletter
Tagged Holiday, Kinetic Die Casting Company, newsletter
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Porosity–What is it?
What is Die Casting Porosity? In order for you to know what die casting porosity is, you need to know the basics. Die casting is a process wherein a particular amount of molten metal is put inside a container, then it is applied with great force so as to force it into a die cast mold. After this, the metal is left to cool down and harden then it is removed. The same process is repeated over again. Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper.
It is a kind of factory defect in which die casts contain small pockets of void space and air within the metal or plastic, causing it to become porous. Eventually, these air pockets cause the die casted material to become brittle and weak. Usually, die casting porosity is an unwanted result and is considered as a substandard product.
Basically, it is caused by poor handling and casting process. There might have been small cracks and crevices in the machine where the air could come in. The mixing process of the metal may have been poor, therefore creates bubbles inside the metal. One needs to check up the machine used for die casting regularly to prevent this kind of problem. It is also recommended to use vacuum devices to suck out the air inside the molten substance to reduce the incidence of die casting porosity.
Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
