Aluminum Parts Types: Attaining Strong and Lightweight Parts with Low Production Cost. The creation of great die casting machines and improvement of the die casting procedure paved the way for mass producing metal alloy parts. With the use of aluminum, …
Continue reading
Aluminum Machining Differs from Steel Parts Machining in 2023
Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.
Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.
Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.
Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.
Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.
Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Does Thicker Walls in Die Casting create Stronger Die Cast Parts in 2023?
Kinetic Die Casting Company has helped many customers develop new products. There are many factors singular to the die casting process that are needed to consider such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, and wall thicknesses.
Over the years, I have had to convince several buyers, engineers, and designers that increasing the thickness of the walls or other sections in a die casting part does not increase the part strength. In fact, it does the opposite. As the molten metal is injected through the gate, into the die casting mold, the metal freezes on the wall surfaces of the die on the die casting part exterior and interior. The metal contacting these die surfaces is denser and harder than the section sandwiched between the two wall surfaces.
The first .030” to .050” surface of the casting where the metal is denser is commonly called the “skin” of the die casting. The die casting skin is on both interior surfaces and exterior surfaces. The material between the two skin surfaces is weaker and less dense. A part that has a wall thickness of .080” would have a skin surface of about .060”, on the interior wall .030” and the exterior wall .030”. The section sandwiched between the two skins, approximately .020” would provide little strength.
Die Casting parts should not typically be thicker than .125”. On die casting parts with thicker walls than .125”, the increased thickness decreases the wall strength by increasing opportunities for porosity, shrinkage and laps. Parts that will be machined should only have less than .030” removed to preserve more of the die casting strength and to avoid exposing porosity.
When it comes to increasing strength in aluminum die casting parts, other methods are used. I will detail how to strengthen die casting parts in future articles.
Contact Kinetic Die Casting Company 800-524-8083, if you have a metal product that you are considering manufacturing. We will evaluate your design and make suggestions on other metal manufacturing processes when necessary. If die casting is the best option, we will assist you in material selection, tooling manufacture, and provide the cost for tooling and die casting parts.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Posted in Blogger, Diecasting Process
Tagged #diecasting, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, die casting, Die Casting Company, Die Casting Parts, Die Casting Process, die casting tooling, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing
Leave a comment
Zinc Die Casting and Its Use on Tools
Zinc Die Casting and Its Use on Tools. Hardware parts are chiefly made of metal. It is the most common material used for the production of tools because of its strength and robustness. Repairs, after all, need fortitude not only from the wielder of the tool but from the tool itself. A flexible screwdriver, after all, is not good in execution of its function if it is made of inferior material.
One process of manufacturing tools and other metal parts is zinc die casting. Hardware parts such as wrenches, electrical connectors, gearbox and turbine housings, and locks can be made out of zinc. This metal is a decent foundation of raw material because it shows characteristics that are primary in the mind of an astute customer: strength, ductility, and durability.
The strength, ductility, and durability alone are enough to persuade any person to change to materials made from zinc die casting. Zinc hardware parts made from zinc are assured to be durable, able to endure strong impacts from hammering, screwing, and bolting.
Apart from tools, zinc is also used in the construction of wires, parts of appliances and laptops, lights, aircrafts, and other objects. It can be used in various products because of its flexibility and endurance.
Construction and repair are two activities that need dependence on human forte as well as tools. It is but appropriate that the tools used in these activities match the stress and pressure essential by the jobs. Objects made of zinc may just be the best match for people who are looking for such.
Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, CA 91605
818-982-9200
Sales@kineticdc.com
Sponsored Listings:
Posted in Blogger, Die Casting Alloys, Die Casting Parts, newsletter
Tagged Zinc Die Casting
Leave a comment
The Environment and Aluminum Die Casting in 2023
The Environment and Aluminum Die Castings. In our Earth’s crust, aluminum is the most abundant (8.3% by weight) metallic element and the third most abundant of all elements (after oxygen and silicon).
Kinetic Die Casting Company produces parts using aluminum. Aluminum is theoretically 100% recyclable without any loss of its natural qualities. The global per capita stock of aluminum in use in society (i.e. in cars, buildings, electronics etc.) is 80 kg. Much of this is in more-developed countries (350–500 kg per capita) rather than less-developed countries (35 kg per capita). Knowing the per capita stocks and their approximate lifespan is important for planned recycling.
Other manufacturing materials, such as steel and plastic, can not be recycled or have limited recycle ability. These materials fill our landfills and break down very slowly. Many plastic materials appear as if they will last forever in our landfills.
Recovery of aluminum via recycling has become an important facet of the aluminum industry. Recycling involves melting the scrap, a process that requires only 5% of the energy used to produce aluminum from ore, though a significant part (up to 15% of the input material) is lost as dross (ash-like oxide). The dross can undergo a further process to extract aluminum.
Recycled aluminum is known as secondary aluminum, but maintains the same physical properties as primary aluminum. Secondary aluminum is produced in a wide range of formats and is employed in 80% of aluminum alloy castings.
The aluminum die castings manufactured by Kinetic Die Casting Company are made from 100% recycled aluminum that has been alloyed into the proper aluminum alloy that our customers specify. Typically, A380, A360 or A413 aluminum alloys.
Contact Kinetic Die Casting Company today and get a price for your 100% recycled aluminum parts. Buy 100 parts or 5,000 parts.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, CA 91605
818-982-9200
Click Here:Request Price for Die Casting Parts
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
REACH and RoHS 3 Compliant 2023
Kinetic Die Casting Company Parts use RECYCLED Materials and comply with the EU RoHS 3 standards. Die casting alloys have less than 0.1% of any of the REACH chemicals.
REACH
Registration: Chemical producers are required to register safety data for all chemicals produced.
Evaluation: Experts from member states and the European Agency evaluate safety data for higher volume chemicals and other chemicals of concern.
Authorization: Chemicals that are “substances of very high concern” (SVHC) are to be phased out and replaced with safer alternative chemicals.
Chemicals Restriction: Chemicals may be completely banned or some uses of the chemicals can be restricted
RoHS REACH Compliant
Aluminum die casting alloys: A360 A380 A383 A413
Silicon (Si) 9.0-10.0 7.5-9.5 9.5-11.5 11.0-13.0
Iron (Fe) 2.0 2.0 1.3 2.0
Copper (Cu) 0.6 3.0-4.0 2.0-3.0 1.0
Manganese (Mn) 0.35 0.50 0.50 0.35
Magnesium (Mg) 0.4-0.6 0.10 0.10 0.10
Nickle (Ni) 0.50 0.50 0.30 0.50
Zinc (Zn) 0.50 3.0 3.0 0.50
Tin (Sn) 0.15 0.35 0.15 0.15
Others 0.25 0.50 0.50 0.25
Aluminum (Al) Balance Balance Balance Balance
REACH and RoHS 3 Compliant 2023
Permalink: https://www.kineticdiecasting.com/kdc/reach-and-rohs-3-compliant-2023/
