Differences Between Aluminum Die Casting and Zinc Die Casting

Differences Between Aluminum Die Casting and Zinc Die Casting. Aluminum and Zinc are two of the most commonly used alloys for die casting. Which is a better material between the two? There are different perspectives on which this question may be looked upon.

Zinc is the easiest metal to cast. Of all the most commonly used alloys for die casting, it has the lowest minimum section thickness at 0.63 mm. Aluminum, on the other hand, has a minimum section thickness of 0.89 mm.
Zinc die casting is therefore the more production friendly material.

Aluminum is lighter than zinc. The minimum draft of aluminum required for die casting is 1:100 while zinc has it at 1:200. Zinc’s density is at 6.6 gms/cubic cm while aluminum’s is 2.74 gms/cubic cm. Because of it, aluminum die casting can produce more castings per ton of metal than zinc die casting, in spite of the latter being the easier to cast.

Zinc alloy is tougher than aluminum and any other types, especially in terms of impact strength. Due to zinc die casting being more pressure tight than aluminum die casting, zinc is better in terms of waterproofing capability. Products made from aluminum-based alloys are most likely to leak when subjected to waterproofing tests and actual conditions.

Zinc melts easier than aluminum. Aluminum melts at 1,221 degrees Fahrenheit while zinc melts at 787.2 degrees Fahrenheit. In terms of heat resistance, aluminum will appear to be better than zinc. However, in terms of cost-effectiveness, this data only means that because zinc melts easily than aluminum, it can be cast easier using a less costly method called “Hot Chamber”. Aluminum die casting, on the other hand, uses a more costly and slower method of casting called “Cold Chamber”.

Overall, both materials have their respective advantages and disadvantages. This is the beauty of having more than one option for die casting. The ultimate beneficiary of this diversity is not necessarily the industries involved in this process, but the consumers.

This is the blog on the Kinetic Die Casting Company web site and talks about the various Aluminum Parts Manufacturing. Look at this website page for more details: http://kineticdiecasting.blogspot.com/. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Posted in Die Casting Alloys | Tagged , , , , , | 3 Comments

Concrete Roof Tiles: Style Them Up

Concrete Roof Tiles: Style Them Up. In the market there are several different types of concrete roofing tile styles available. Different roofing tiles are made to give consumers more artistic options. Many of the styles copy clay, slate and even wood in its designs. You can even get custom designed roofing tiles to meet your needs.

There are four different types of concrete roofing tile styles:

  • Spanish style roof tiles
  • Curved roof tiles
  • Flat inter-locking roof tiles
  • Flat-shingle style roof tiles
  • The least complex of the four designs is the curved roof tiles. The design is composed of concave and convex columns. The most traditional of the designs is the Spanish-style roof tiles. This style looks like a “S” profile. The flat roof tiles are in a broken bond pattern. This particular design is good for extreme weather conditions such as snow storms. The last design is flat shingle style. This design is distinguished by the overlapping tiles and is laid from the bottom to the top.

    Every roofing tile style is unique. Every style is unique to a certain area of the world. The weather is a huge factor when deciding what style to use on your roof.

    This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    Posted in Aluminum Die Casting, Kinetic Die Casting Company | Tagged , , , , , | Leave a comment

    Die Casting Zinc Military Parts

    The Importance of Die Casting Zinc Military Parts. Die casting zinc military parts include the use of dies or molds in modelling metal into a chosen shape. It is a practical method of manufacturing crucial mechanisms for military uses. There are numerous ways to manufacture metal pieces, but this technique has extra advantages:

  • High production rapidity
  • Manufactures a lot in short time
  • Forms parts exactly
  • Makes hard-wearing parts
  • Provides evener surfaces
  • Can make different surface textures
  • Easy to adjust parts
  • Cost-effective
  • Because of these benefits, die casting zinc military parts has become an extensively applied handling method to come across the enormous burdens of military requirements. The generated metallic parts are used for:

  • Constructing numerous military equipment
  • Supplying metal components for military gear
  • Arranging combat vehicles like tanks, fighter aircraft, and war ships, amid others
  • To make available resources for land, zinc aircraft parts and marine transportation
  • Adapting current paraphernalia
  • Mending broken military pieces
  • Increasing the constancy and reliability of equipment
  • Die casting zinc military parts are vital in providing the military with the tools that they can be contingent upon. Therefore, it is significant to select a die caster that offers high-quality work. The concerns of getting sub-standard items are too treacherous – without quality control, weapons could breakdown in the middle of a fight, transportation may break down and leave military workers trapped, or devices may become unbalanced and result to calamities. When you are looking for a company for die casting zinc military parts, make sure that the business has a stellar character for fabricating high-grade merchandise.

    This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    Posted in Aircraft Parts, Die Casting Parts | Tagged , , , , , , , , , | Leave a comment

    Zinc Die Casting and Its Potential for Use in Flight

    Zinc Die Casting and Its Potential for Use in Flight. Airplanes are an activity enjoyed by many the world over the world enjoys challenging gravity and sending humans (and non-humans) to the sky by sending them on airplanes, space ships, and hot air balloons.

    Although it is exhilarating, defying gravity is hard. In order to take flight, aircrafts ready for take-off must be tailored akin to that of a bird’s structure. A bird’s wings are constructed of hollow bones. In the realm of humans, this equates to the use of light but robust material to build the frame of the airplane, airship, or space craft. One procedure of ensuring high quality materials is zinc die casting. Aerospace parts need comparatively lightweight and sturdy materials which can endure strong pressure and impact.

    As a non-ferrous metal, Zinc alloy can be liquefied and shaped to a material that can be characterized as such. It is also a low-cost raw material. Owing to the classy nature of the aeronautics industry, the use of zinc as a chief component in the production of objects intended for flight might be a perfect concept.

    Moreover, materials made of zinc are decent conductors of electricity and heat. Since flight exposes objects to high stress and pressure, materials made of inferior elements may flop easily. But it has been established that zinc is impervious to fatigue. If combined with another element to produce an alloy, the end product is proved to be sturdier than aluminum and magnesium.

    With zinc die casting, zinc aerospace parts are certain to be cheap but without surrendering the features vital of their function.

    This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    Posted in Aircraft Parts | Tagged , , , , , , , , , , | Leave a comment

    Aluminum Die Casting Capabilities

    Kinetic Die Casting Company uses aluminum die casting to product parts, here are some capabilities.

    Kinetic Die Casting Company
    http://www.kineticdiecasting.com/capabilities.html

    Die casting is a process that involves creating metal parts. This is achieved by forcing molten metal under high pressure into a mold or die cavity. It greatly reduces the need for further post-production processing by producing high quality surfaces, among other things. Most of the tools and products that people use are produced through this process.

    There are different materials used for die casting. One of the most commonly-used materials for this process is aluminum. Aluminum die casting is often used for producing automobile parts and gears and surgical equipment. It is also the preferred material for networking and telecom infrastructures and equipment.

    Among other things, aluminum die casting alloys are lightweight. They have a minimum section thickness of 0.89 mm (0.035 in) and a minimum draft of 1:100. In spite of their being a lighter material, they nonetheless belong to the stronger and harder types. They have an ultimate tenile strength that ranges from 40.5 to 48/ksi and the hardness is between 80-120 HB. The melting range is approximately from 960-1200 degrees Fahrenheit, making them among the most durable when subjected to extremely high temperatures.

    Aluminum die casting alloys are rustproof, non-staining, and have a high conductivity percentage at 55.6-78.6/Btu/fthr.F (thermal) and 23-31% (electrical) per IACS standard. They are most ideal for complex shapes and thin walls and for most electronic applications. Since most aluminum-based alloys are made from 95% recycled materials, their use contributes a lot to the promotion of green technology.

    Summing it up, aluminum-based alloys offer an efficient, cost-effective, and nature-friendly material for developing and improving products and tools that help make people’s lives easier and more productive.

    This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Die Casting Capabilities. Look at this website page for more details: http://www.kineticdiecasting.com/capabilities.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    Posted in Aluminum Die Casting, Diecasting Process | Tagged , , , , , , , , | Leave a comment