Methods for Making Aluminum Aircraft Parts in 2021

Methods for Making Aluminum Aircraft Parts. Aluminum which are used in the making of aircraft parts are usually alloyed with other kinds of metals to make the material stronger. This material is at times called aluminium. Aircraft engineers favor aluminum for its density which is low and because it is light weight.

  • One of the common methods for making aluminum aircraft parts is die-casting. This method is specifically befitted to the manufacturing of huge amounts of relatively diminutive parts. Metal molds are injected with molten metal under ample pressure. The combination of brisk injection and quick curing under high pressure produces a fine-grain, opaque surface structure, and this leads to superb fatigue and wear properties. But shrinkage and air entrapment could possibly lead to porosity; therefore, a limit of 1.0 mm in machine cuts should be established to avoid exposing the material.
  • Another method for producing aircraft parts with aluminum is permanent mold or gravity die casting. Similar to die casting, this method is suitable for high-volume production. Typically, die castings are relatively smaller than permanent mold castings. Permanent mold castings could reach up to 10 kg at maximum; but castings far larger are sometimes custom made when the costs of the production equipment are respectively justified by the specific quality requirements the casting asks.
  • Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
    E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
    To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

    The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company makes:
    Aluminum Parts or Plastic Parts
    Military Die Casting Parts
    Die Casting Tooling
    Blogspot Kineticdiecasting
    Aluminum Die Casting Military Part

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    Die Casting: Some Questions Answered in 2021

    Die Casting: Some Questions Answered. What is a die? A die is also sometimes called a mold, is tooling to produce die cast parts. A die cast tool is a metal block tool used to make die casting parts. What is die casting? Die casting is the process by which the metalworking industry manufacture and fabricate metal parts; it is a way of forming metal objects by injecting molten metal into a die cast tool or a die cast mold under high pressure. Many copies can be made, over 100,000 parts from each die casting tool, thereby making it an economical process. It is ideal for mass production.



    Die Casting Metal Flow Video.

    What metal parts can be fabricated using the die casting process? In the automobile industry, this is how cylinder heads and engine blocks are made. Tiny sewing machine parts can also be made in this way, as well as parts for medical devices and refrigeration units, for it is a precision process that creates a precision product. The finished product of a die cast mold has good surface finish, good detail even if it has a complicated design, and it is sharply outlined.

    Tooling for die casting is made of steel. What are the kinds of metals used in die casting parts? The metals have to have a low melting point, and they are usually non ferrous (meaning they do not contain iron). Examples of these kinds of metal and metal alloys are zinc alloy, magnesium, tin and lead, brass, aluminum alloy, and copper.

    What are the characteristics of a die cast metal? Die casting parts using the prescribed metals make them tough, well-built, heat resistant, stable and molded with precise dimensions. There are various finishing techniques available to metal parts that are made using the die casting process, your choice of smooth or textured, plated or finished some other way.
    Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
    E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
    To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

    The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company makes:
    Light Fixture Die Casting Parts
    Photos Die Casting Parts
    Aerospace Die Casting Parts
    Roofing Tile Molds Blog
    Aluminum Die Casting Light Fixture

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    Save Money when Creating Die Casting Molds in 2021

    How To Save Money When Creating Die Casting Molds. Die casting molds, or simply die casting tooling dies, do not really come as easy as it sounds, and certainly these do not come cheap too. For starters, die casting molds must go through several blueprints in order for these to actually be employed in any type of production. Naturally, blueprints have to be converted to actual dies which could make actual pieces. Even with the best blueprints, only a “finished product” could show the positive and negative qualities of the pieces. In turn, these pieces will have to be scrutinized and tested for both quality and strength. Achieving one “flawless” die design can literally take months of work, and the longer the testing continues, the more expensive it becomes.

    Why is this so? Well, most die casting tooling are made from steel alloys, and these do not come cheap at all. So for producers of die cast products, they turn to less expensive alternatives in order to create the prototype of the perfect die. Prototypes are usually made of less dense steel alloys. Although the pieces that are made from these prototypes are made from more solid materials, the prototype dies themselves are usually made of light weight materials. These are also subject to metal erosion when used and cannot be readily modified.

    However, the prototypes can be made cheaply, and studied afterwards to note where the flaws in the pieces may emerge. The main purpose of using cheap materials for prototype is simply that: to save money during the designing stage. When the desired “model” is achieved, only then do producers of die cast products use steel alloys to create the dies. However, as part of quality control, the pieces that finally emerge from the steel alloy dies also have to go through rigid testing.

    Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
    E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
    To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

    The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company makes:
    Automotive Die Casting Parts
    Die Casting Bracket Hardware
    Airplane Die Casting Parts
    Zinc Die Casting Company California
    Aluminum Die Casting Auto Parts

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    Aluminum Hardware Handles–Construction at its finest in 2021

    Aluminum Hardware Handles – Construction at Its Finest. Aluminum hardware handles are often used in constructing a lot of home furniture and equipment. A lot of people love the composition of aluminum hardware handles as it reprises sturdiness and value that are ideal for every hardware device. Aluminum handles can come in full solid shape and may come in stronger compared to normal tools used for welding. Since these handles are used for many functions and applications, it is always considered as a best purchase for home storage and in toolboxes. A lot of aluminum hardware handles are being sold in most hardware stores. Brackets of this device can also be purchased to aid in machining holes, thereby making most construction functions less expensive due to heavy equipments used for drilling.

    In most instances, the aluminum handles available in the market come with brackets. These additional parts weigh almost 1/3 less compared to brackets made of steel. Aluminum-made tools are also known to be specifically conductive in terms of electricity. Since aluminum is relatively more robust than steel, you can expect that your equipment will last for a huge number of years. Kinetic die casting is being used to make these tools the best in quality aluminum hardware handles. The usual process of creating this handle takes approximately eight weeks, whereas the rest of its part samples may take well within another week of full construction. During the process of making an aluminum hardware handle, a die caster will have to use nominal draft to make the output more durable.

    Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
    E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
    To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

    The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company makes:
    FAQ Die Casting Questions and Answers
    Kinetic Die Casting Capabilities
    Kinetic Die Casting Jobs
    Roof Tile Molds Company
    Aluminum Flag

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    The Different Alloys used in Die Casting Manufacturing 2021

    Die Casting Alloys – The Different Alloys Used in Die Casting Manufacturing. Kinetic Die Casting Company uses different types of metal die casting alloys depending on the needs of our customers.

      The Die Casting Alloys we use are:

    • A360 aluminum die casting alloy
    • A380 aluminum die casting alloy
    • A383 aluminum die casting alloy
    • A413 aluminum die casting alloy
    • ZA27 die casting alloy
    • #3 zinc die casting alloy
    • #5 zinc die casting alloy

    A380 is the die casting alloy we use the most. About 80% of our parts are produced in A380. A380 is the least expensive aluminum alloy. It is very versatile for a very nice finish on a die casting part.

    A360 aluminum die casting alloy is used when corrosion resistance is required. It is used by many manufacturers whose parts are exposed to salt spray or other corrosive environments.

    A413 die casting alloy is another alloy we use to produce a lot of parts. This alloy is used in a lot of thermal conductance applications (heat sinks). It has a very nice surface finish and can be used to cast thinner walls. It has better corrosion resistance than A380.
    heatsink

    A383 alloy is less expensive than A413 and also is used when the die casting part wall thicknesses are thinner than normal.

    ZA27 die casting alloy is used when greater die casting part strength is needed. This die casting alloy is a marriage between aluminum and zinc.

    #3 and #5 zinc die casting alloys are the most common alloys used for zinc die casting. Many of the products that were produced in zinc are now made in aluminum or plastic. Zinc makes up less than 10% of the die casting parts made in America today.

    Contact Kinetic Die Casting Company for your die casting part needs. (818-982-9200)

    Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote

    The Different Alloys used in Die Casting

    Die Casting Alloys
    Die Casting Alloys
    Die Casting Metals and Technical Terms
    Die Casting Technical Information
    Die Casting Aluminum Parts
    Die Casting Zinc Parts

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
    Die Casting Parts Prices

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