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Machining Aluminum 2020
Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.
Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.
Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.
Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.
Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.
Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
FAQ Die Casting Questions and Answers
Kinetic Die Casting Capabilities
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Roof Tile Molds Company
The Casting Process in 2020
Casting is the process of molding metals into different shapes and sizes to create metal parts. One of the oldest casting methods is gravity casting. Gravity casting uses gravity to make sure that all the parts of the mold is filled by the melted metal like aluminum or zinc. A gating system is produced to ensure a good flow of liquid metal. Basically, all you will need is a gating system a good two piece mold and the melted aluminum. After the liquid aluminum is poured into the mold, it will be left to cool. Even with this simple process, complicated pipe designs may be possible by casting pipes into the mold. However, because you will primarily rely on gravity, it is not ensured that the metal will seep into all the parts of the mold. An inferior plate may be produced. Gravity casting can produce as many as 100 parts in a day.
On the other hand, die casting will surely produce an accurate model of the planned metal fixture. This is because it uses high pressure to pump the melted aluminum into the cold chamber mold. Also, the high pressure ensures the smooth and shiny surface of aluminum parts. Die casting can make 500 to thousands of parts in a day.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Permalink: https://www.kineticdiecasting.com/kdc/casting-process/
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
Die Casting Process
What is Die Casting?
Aluminum Die Casting Prices
Why Should You Use Die Castings?
Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
Die Casting Parts Prices
Die Casting Tooling: 4 Types of Dies 2020
Die Casting Insert Molds
Die Casting Tooling: 4 Types of Dies. Dies, or more appropriately termed as die cast tooling, are one of the most essential parts when it comes to die casting. Naturally, you cannot make a certain alloy component without creating the perfect mold – which is why dies are also often called die casting molds. The actual creation of dies begins with the blueprint of the piece or pieces that is to be developed. This is not as easy as it sounds. Very stringent measures are undertaken to make sure that the dies fit every configuration of the overall design. Often the blueprints, the die casting tooling and the corresponding pieces that come from the first two have to be worked over until the perfect pieces are achieved. Only then can mass production of the said pieces can continue.
As such there are 4 known existing types, and these are: single cavity die, multiple cavity die, unit die and the combo die or the combination die.
Single cavity die casting mold, as the name implies, refers to mold that is often used in the creation of a single component. Usually, the very large pieces of metal works are created from single cavity die to ensure that the pieces are “flawless.” On the other hand, multiple cavity die refers to molds that have smaller components but are identical in design. This type of die is more economical when it comes to mass production of smaller pieces.
Unit dies are best for the creation of different pieces that would be fitted to create one larger piece, or unit. This is best for the medium to small pieces as well. Lastly, there is the combo die. The combo die can be a mix of two of the aforementioned dies above or all three. This is great for assembly line production.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Die Casting Manufacturing
American National Die Casting Parts
Die Casting Business
Zinc Die Casting Company Blog
Are Aluminum Die Casting Parts stronger and cheaper than Steel in 2020?
Are aluminum die casting parts stronger and cheaper than steel?
How can an aluminum die cast part be stronger than a steel weldament? Kinetic Die Casting, Inc. makes an aluminum die casting Boomerang cam lever part for a lift manufacturer that once was a two pound steel welded unit. This unit consisted of two steel plates, 1/8″ thick, with holes drilled, tapped, and welded to steel spacers with a bushing at each end, then painted. Occasionally, these units would fail in the field. Manufacturing costs ran about $7.00 per part in production quantities of 1,000 each week. Another difficulty is that it took three to four weeks to make the first steel part and only a few 100 could be produced a week. This hindered increased sales.
Kinetic Die Casting now produces these parts in aluminum die casting that weigh only 3/4 pounds; the steel unit weighed over two pounds. The aluminum die casting parts are stronger (3x greater axial load) and more reliable. There is no need for paint on the aluminum die casting parts. The Kinetic Die Casting part price of each die casting unit is less than $3.00.
Kinetic Die Casting can help you develop an aluminum die casting that will reduce weight, increase strength, and cost you less money.
Advantages of the Aluminum Die Cast Part over the Steel Weldament:
- 3x greater axial load strength.
- Fewer part failures in the field and fewer returns to the OEM.
- Part weight is 2.5x less in aluminum saving money in shipping cost.
- Production quantities (1,000’s) within a few days instead of weeks as before.
- Production rate is faster as an aluminum die cast part.
- Raw part manufacturing cost is 2.3x less as an aluminum die cast part.
- Finishing cost is less as an aluminum die cast part.
- Better looking parts as a die cast part.
- More details here https://www.kineticdiecasting.com/steel.html
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
Steel Parts or Plastic Parts or Die Casting Parts
Metal or Plastic Parts
Custom Metal Part Castings
Die Casting Parts Porosity
Die Casting Pats Photos
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Part Prices
The Advantages of Aluminum Military Parts over Plastic 2020
The Advantages of Aluminum Military Parts over Plastic. Being in the military force is a life-threatening job. Together with this risk is the honor of saving one’s territory, which is one of the reasons why a number of men choose this as their career path. However, their success does not depend on their skills alone. The equipment to be used should also be considered.
To help them in fulfilling their goal, they should know the advantages of aluminum military parts over plastic military parts. Why?
Plastic military parts may be cheaper, but it cannot match the advantages given by aluminum military parts.
Aluminum military parts can withstand prolong stocking periods. When not in battle, the equipment tend to be stored in the barracks. Unfortunately, some of these fade quickly in terms of quality and usability. It is because some parts are made of a special plastic which is not capable of keeping its condition over time. Aluminum does this, even if exposed to strong chemicals.
Moreover, plastic parts are highly vulnerable to damage due to strong impacts. For instance, a rifle had to be dropped. The damage it can give to an aluminum part would not be that strong, but it would be the other way around for a plastic part.
These are only a few of the many advantages of aluminum military parts over the plastic military parts.
Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Zinc Die Casting Parts
American Die Casting Company
Die Casting Prices or Sand Casting Parts
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Posted in Aluminum Die Casting, Plastic Parts
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