Low Carbon Footprint of Aluminum Die Castings Should Be Marketed to Industry. The die casting industry has long been built on recycling. The metal alloys used by the die casters are produced from recycled raw materials, created with far less …
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Exploring Die Casting Tooling
The Backbone of Precision Manufacturing. Die casting is a versatile manufacturing process that has become indispensable across various industries, from automotive to electronics and beyond. Central to the efficiency and precision of die casting is the tooling. Die casting tooling, often referred to as dies or molds, plays a critical role in shaping molten metal into intricate and precise components. In this article, we delve into the world of die casting tooling, exploring its importance, types, design considerations, and advancements shaping the industry.
Die casting tooling serves as the backbone of the die casting process, enabling the creation of complex shapes with tight tolerances. It consists of two main parts: the die or mold cavity, which shapes the final product, and the ejector die, which helps remove the cast part from the mold. These tools must withstand high temperatures and pressures while maintaining dimensional accuracy to ensure the production of high-quality components.
Die casting tooling can be categorized into two primary types based on their construction materials: steel and aluminum. Steel dies, typically made from tool steel or H13 steel, are known for their durability and longevity. They are well-suited for high-volume production runs and can withstand repeated cycles of heating and cooling without significant wear. On the other hand, aluminum dies offer faster heat dissipation and are often preferred for prototyping or low to medium volume production runs.
Designing die casting tooling requires careful consideration of several factors to ensure optimal performance and longevity. Key considerations include:
Part Geometry: The complexity of the part geometry influences the design of the die cavity and the selection of appropriate gating and venting systems.
Material Selection: Choosing the right tooling material based on factors such as production volume, part complexity, and budget is crucial for achieving desired outcomes.
Cooling System: Efficient cooling channels within the die help regulate temperatures and minimize cycle times, enhancing productivity.
Draft Angles: Incorporating draft angles into the design facilitates easy ejection of the part from the mold and reduces the risk of defects such as drag marks.
Surface Finish: The surface finish of the die cavity impacts the final appearance and quality of the cast parts, necessitating proper polishing and finishing processes.
The die casting industry has witnessed significant advancements in tooling technologies in recent years, driven by the demand for higher efficiency, precision, and sustainability. Some notable advancements include:
Additive Manufacturing (AM): AM techniques, such as selective laser melting (SLM) and direct metal laser sintering (DMLS), enable the rapid prototyping and production of complex die components with reduced lead times.
Simulation Software: Advanced simulation software allows manufacturers to predict and optimize the die casting process, minimizing defects and optimizing tooling designs for improved performance.
Tool Coatings: Innovative coatings, such as diamond-like carbon (DLC) and titanium nitride (TiN), enhance the durability and wear resistance of die casting tooling, extending their lifespan and reducing maintenance costs.
Multi-material Tooling: Emerging technologies enable the fabrication of multi-material tooling, allowing for the integration of inserts or coatings to enhance specific properties of the die surface, such as hardness or thermal conductivity.
Die casting tooling is an integral component of the die casting process, playing a pivotal role in achieving precision, efficiency, and quality in component manufacturing. As industries continue to demand higher performance and sustainability, ongoing advancements in tooling technologies will drive innovation and shape the future of die casting. By leveraging cutting-edge design techniques, materials, and manufacturing processes, manufacturers can optimize tooling performance, reduce lead times, and unlock new possibilities in product development and production.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get price quotes for Die Casting Tooling Molds or Die Casting Parts:
Quote Die Casting Prices
Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts
Permalink: https://www.kineticdiecasting.com/kdc/exploring-die-casting-tooling/
Posted in Blogger, Tooling Die Casting
Tagged #diecasting, #DiecastTooling, #kineticdc, #Tooling
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B. Bunch Company Closed
Kinetic Die Casting Company first started making aluminum die casting parts for B. Bunch in 2004 when C&D Die Casting Company Closed. B. Bunch Company would buy about 500 aluminum die casting parts a year or every two years. Last year, 2023, I received a call telling me that B. Bunch would be closing. I was again very sad that a great American manufacturing company would be closing. Parts can still be purchased from this website https://kbfolderparts.com/
Die Casting Aluminum Part
Information from their old website: (http://bbunch.com/)
Parts can still be purchased from this website https://kbfolderparts.com/
B Bunch Co., Inc.
9619 N 21st Drive
Phoenix, AZ 85021-1895
USA
phone 602-997-6452
fax 602-997-7266
“B. Bunch Co., Inc. shipped its first fan folding machine on April 21, 1968. Since then, the product line has expanded to more than 60 different machine types including more than 30 styles of Folders, and several different types of Sheeters, Unwinds, Rewinds, Processors as well as specialized accessory printing equipment. More than 7,500 machines have been supplied to forms and label companies, and specialized printing, paper processing plants, and data centers world- wide.”
B. Bunch, as a manufacturing company customer, always paid their invoices for die casting parts timely. B.Bunch gave very good feedback on their production part’s needs and communicated very well with our company, Kinetic Die Casting Company. We will miss the company and the people that worked there.
Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, CA 91605 USA sales@kineticdc.com
Permalink: https://www.kineticdiecasting.com/kdc/b-bunch-company-closed/
Posted in Blogger, Business, Customers, Die Casting Parts, Enclosures, newsletter
Tagged #AluminumParts, #AmericanBusiness, #DieCastingParts, Enclosures, Manufacturing
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The Versatility of Aluminum and Sand Casting Parts in Modern Manufacturing
The Versatility of Aluminum and Sand Casting Parts in Modern Manufacturing
In the realm of modern manufacturing, the utilization of aluminum and sand casting parts has become integral to the production of a wide array of products across various industries. The versatility, durability, and cost-effectiveness of aluminum, combined with the flexibility and intricacy of sand casting processes, have made this combination a go-to choice for many manufacturers looking to create high-quality components.
**Aluminum: The Material of Choice**
Aluminum stands out as a favored material for manufacturing due to its exceptional properties. Its lightweight nature, excellent corrosion resistance, high strength-to-weight ratio, and ability to be easily machined make it an ideal choice for a multitude of applications. From automotive parts to aerospace components, aluminum’s versatility knows no bounds.
One of the key advantages of aluminum is its ability to be recycled repeatedly without losing its inherent properties. This sustainability factor not only reduces manufacturing costs but also aligns with the growing emphasis on environmentally friendly practices in the industry.
**Sand Casting: A Time-Tested Technique**
Sand casting, one of the oldest known metal casting processes, complements the properties of aluminum perfectly. This versatile technique involves using a mold made of compacted sand to shape molten metal into a desired form. The flexibility of sand casting allows for the production of complex geometries and intricate designs, making it ideal for creating unique components that often cannot be achieved through other manufacturing methods.
The process of sand casting offers several advantages, including cost-effectiveness, suitability for both small and large production runs, and the ability to quickly create prototypes for testing and validation. Its adaptability to a wide range of alloys, including aluminum, further enhances its appeal in modern manufacturing.
**The Synergy of Aluminum and Sand Casting Parts**
The combination of aluminum and sand casting parts unlocks a realm of possibilities for manufacturers seeking high-quality, bespoke components. Aluminum’s exceptional properties, such as its strength, corrosion resistance, and thermal conductivity, make it an excellent choice for a diverse range of applications, including automotive, aerospace, marine, and industrial sectors.
By harnessing the intricacies of sand casting, manufacturers can achieve precision and detail in their aluminum parts, ensuring that each component meets the exact specifications required for optimal performance. The ability to produce components with thin walls, complex shapes, and tight tolerances underscores the synergy between aluminum and sand casting in delivering top-tier products.
Furthermore, the cost-effectiveness and efficiency of the aluminum and sand casting combination make it a preferred choice for manufacturers looking to streamline their production processes while maintaining high standards of quality.
**In Conclusion**
In the landscape of modern manufacturing, the union of aluminum and sand casting parts stands as a testament to innovation, quality, and efficiency. The remarkable properties of aluminum, coupled with the flexibility and precision of sand casting processes, create a harmonious synergy that enables the production of superior components across a multitude of industries. As technology advances and demands for intricate and reliable components grow, the role of aluminum and sand casting in shaping the future of manufacturing remains pivotal.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get price quotes for Die Casting Tooling Molds or Die Casting Parts:
Quote Die Casting Prices
Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts
Posted in Auto Parts, Diecasting Process
Tagged #AluminumDieCasting, #diecasting, #DieCastingCompany, #kineticdc, Manufacturing
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Newsletter Be Sure to Signup
Signing up for our Kinetic Die Casting Company Newsletter is a fantastic decision. (newsletter signup) Kinetic Die Casting Company
Here’s why:
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In summary, signing up for our newsletter is the perfect way to stay informed, connected, and ahead of the game. Don’t miss out on this valuable opportunity – subscribe now and unlock a world of knowledge, insights, and opportunities!
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“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
Permalink: https://www.kineticdiecasting.com/kdc/newsletter-be-sure-to-signup/
MK Diamond Company Closed
Kinetic Die Casting Company started doing business and making die casting parts for MK Diamond Products in 2016, when Art Mold Die Casting Company Closed.
Then a few months later in 2017, Cox Die Casting Company closed. Cox Die Casting Company Closed. We received the majority of the die casting tooling from Cox Die Casting Company. I could not get anyone on the phone the last few weeks I have tried calling. I was getting a recording about the line is disconnected. When I called the 800 number, it went immediately to a busy signal. I sent numerous unanswered emails to many of the people I knew there, with no response. I drove down to their place of business on 4/09/24, and the building is closed down. I could not get anyone to answer the door. I found online details (January 2024 and February 2024) about a MK Diamond equipment auction where everything in the company was listed for sale. I also found a legal eviction process from their building, it is sadly clear that MK Diamond Products Company is Closed.
MK Diamond Company History Remembered. San Francisco, circa 1860 – MK Diamond Products business started in San Francisco in 1868 by Joseph Musto, a fifth-generation Italian stone-cutter and tile-setter, whose ancestors were known as master craftsmen. He brought the skills of his forefathers to his new home in America and established the Musto Steam Marble Mill. The trademark of the business was its pledge to quality work and service. The Musto family believed that, good enough was never really good enough. It is from this work ethic that MK Diamond continues its unrelenting pursuit to producing quality products.
MK Products in Los Angeles, circa 1940 – In late 1919, Joseph’s son, Clarence, came to Los Angeles. By 1949, the newly named Musto-Keenan Company had gained a reputation for making top quality diamond tools to cut marble and tile faster and more efficiently. Beginning in 1977, and under the leadership of Robert J. Delahaut, the company moved in a direction that has established itself as a world leader for precision power cutting tools and diamond blades. We are committed to making our products and services the benchmark by which the rest of the industry will measure itself.
1315 Storm Parkway
Torrance, CA 90501
(800) 421-5830
MK Diamond Products, as a manufacturing company customer, purchased a lot of die casting parts from Kinetic Die Casting Company. They usually bought 300, 500 or 1000 die casting parts at a time.
134577 ACC Dual Flat Casting
154810 Guard Casting
159487 Switch Box Casting
159539 Switch Box Cover Casting
159540 Actuator Lever Casting
159865 Box Casting
MK Diamond Products had a lot of off shore competition so they had a difficult time financially. MK Diamond always gave feedback on their production part’s needs and communicated very well with our company, Kinetic Die Casting Company. We will miss the MK Diamond company and the people that worked there.
Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, CA 91605 USA
818-982-9200 – sales@kineticdc.com
Permalink: https://www.kineticdiecasting.com/kdc/mk-diamond-company-closed/
Posted in Aluminum Die Casting, Blogger, Bracket, Business, Die Casting Parts, Enclosures, Handle, newsletter, Supplier
Tagged #AmericanBusiness, #DieCastingCompany, #MKDiamond
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