Sources of Porosity in Die Castings. The formation of bubbles in the castings results to die casting porosity. Porosity in die castings in defects caused by bubbles, often resulting from machine inefficiency, temperature variances, etc. The following enumerates the most …
Continue reading
Tag Archives: Airplane Castings
Processing of Die Casting used for Airplane Parts in 2023
Processing of Die Castings used for Airplane Parts. Die Castings used for airplane parts are increasingly demanded for the aircraft industry. This type of constructions need light weight for mobility. Moreover, it requires durability and resistances to several stresses while flying. Among metals, aluminum is processed to serve as frames or skeleton of the aircraft.
In the process of die casting, molten metal is quickly forced into a mold cavity, which is formed by two opposing dies. Very high pressures are maintained until the metal solidifies. As for aircrafts, the strength of aluminum is significantly increased by high pressure casting. It creates yield of 69%. Aluminum die castings used for airplane parts are strong against torsion and expansion stresses. These are important considerations since a flying aircraft is subjected to several forces.
In this machining process, there is always an associated imperfection called porosity. This is the amount of gas that combines with the solidifying metal, as it cools in the mold. Porosity is characterized by the size and number of air bubbles inside the finished product. There are three levels of porosity. The second and third levels are unacceptable when it comes to machining airplane parts. This is to guarantee safety of the passengers. Advanced technology in treating aluminum is applied to minimize the porosity of the frames.
Die castings used for airplane parts are usually made of different aluminum grades. For example, Al 7075 is commonly used for making frames because of its toughness. Al 5052 can be die casted into billets, planes, coils, tubes and bars.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Aluminum Aircraft Parts in 2022
Aircraft or better known as Airplanes are large, very large. They are large because they are designed to carry things, lots of things. Airplanes carry mail, gifts, shipments, food, packages, baggage, and people. Airplanes are the fastest transportation for “things” and people today. Airplanes are fast because they travel through the air. Because airplanes are big and travel through the air, airplane construction materials need to lightweight and strong. Aluminum is used for most airplane components because it is lightweight and strong. The overall airplane part weight is kept down so the airplane will be able to carry more “things”. Therefore, aluminum is used a lot.
http://www.kineticdiecasting.com/aircraft_part_pictures.html
Aluminum Aircraft Part Pictures
https://www.kineticdiecasting.com/kdcgallery/201.01_1.png
Die casting is the preferred manufacturing process for making Aluminum Aircraft Parts. The reason is that the aluminum die casting process has a lot of advantages over other high-volume aircraft part manufacturing processes.
-
Aluminum Aircraft Parts Produced as Die Castings:
- Die Casting is less expensive because more than 500 or 1,000 parts can be produced each day.
- Die Casting hold tolerance typically to +/- 0.002″ after the die casting tool is approved.
- Aluminum weighs 1/3 by volume of a similar part in steel.
- Aluminum die casting parts are very strong.
- Die Castings are produced near “net shape”, reducing additional manufacturing costs.
- Die Casting Tooling reliably manufactures parts repeatably over several thousand parts.
- Aluminum die castings do not break down over time as other materials break down.
- Aluminum die castings have an aesthetically pleasing surface finish.
- Die Casting parts look good after paint or polish.
-
Kinetic Die Casting Company makes many types of aircraft parts. We make:
- Airplane distributor caps
- Aircraft wheel cove locks
- Cargo Plane bearing housing parts
- Airplane piston heads
- Many others….
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Spending Less on Aircraft Parts with New Aerospace Die Castings in 2022
Spending Less on Aircraft Parts with New Aerospace Die Castings. In the aircraft industry, the cast aluminum metal has established a wide application in the production of both major and minor component parts. It has long been utilized in this field since the aviation entered the commercial scene. Even before the commercial aircrafts have given the chance to take off, the military has already used this metal along with its alloys for the manufacture of the parts of fighter planes. The good thing about the new aerospace die castings is that they are now geared to endure harsh weather conditions and increased damages.
Because of the recent rise in the cost of manufacturing materials, the owners of aircraft companies are now considering the potential of the aluminum casting technology. Cast aluminum is much more affordable than any other metals that are used in planes. Combined with other metals, it produces a piece that is extremely durable yet considerably flexible.
The use of aluminum die cast parts tends to allow the builders of aircrafts to cut on manufacturing expenses without even sacrificing the over-all quality of their trade. There is actually a certain standard that has been established for the use of aluminum in aircrafts so the parts are certified safe in the aerospace. Another good thing about an aluminum die cast part is that its weight appears to be favorable for the aircraft operations.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Sponsored Listings:
House in Florida
Metal Working for Aircrafts: Die Casting Used for Airplane Parts in 2022
Metal Working for Aircrafts: Die Castings Used for Airplane Parts. When it comes to aircraft assembly parts, the most important considerations are safety, strength and reliability. The metal parts will sustain turbulence in the upper atmosphere, and they will experience inertial forces and several stresses. This is why die castings used for airplane parts are in-demand nowadays. Metal parts produced by die casting are characterized by high tensile strength, and resistance to torsional, flexural and tensional stresses.
In die casting, a pre-determined amount of molten metal is injected into a mold cavity. That cavity is formed by the cover die and the ejector die, which contain the shape of the target product. While the metal is cooling and solidifying, intense pressure is applied to compress the dies. Other than just shaping, this is a strength enhancing process. Yield can be expected to reach 69%.
Aluminum and magnesium are popular metals for die castings used for airplane parts. They are very durable, stable and with high melting points. Aluminum in particular is very light, comparable with treated plastics. These metals are used for frames and fixtures for the plane, and for fittings that connect bars and handles. Die casted Mg and Al is also present in the engine and mechanical rods.
Die casting is versatile because it can produce simple and complicated designs alike. Parts-supplying companies can finish hundreds of parts within minutes because the process is efficient for large-scale productions. Die castings used for airplane parts include plain sheets, billets and rods. More detailed castings include engine blocks, turbines and mechanical fixtures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Die Casting Aerospace Parts 2021
Kinetic Die Casting Company makes several types of Die Casting Aerospace Parts. These aerospace die casting parts are used for many types of purposes. Some of these parts are used on many types of aircraft, such as: airplanes, jet planes or helicopters.
Aircraft manufacturers typically specify aluminum die casting to make the aerospace parts because aluminum is lightweight and inexpensive as well as very strong.
- Lightweight – Aluminum weighs only .098 pounds each cubic inch of material as compared to zinc which weighs about 2.44 pounds each cubic Inch.
- Inexpensive – Aluminum is the third most common element on earth, so it is more available than other materials. Aluminum is used in over 80% of all die castings produced in the world.
- Strong – Aluminum parts can be geometrically designed to be stronger than steel. Look up “aluminum is stronger than steel” on Google to see the results.
These aerospace parts range from: airplane engine piston heads, airplane distributor cap housings, fuel system parts, detention ring parts, cargo loading housings, lighting fixture parts, electronic enclosures, electronic housings, motor housings and various other aluminum die casting parts.
The companies that trust us to purchase their die casting parts from Kinetic Die Casting Company are many.
- Here are a few of the aircraft and aerospace companies that we can name:
- Robinson Helicopter
- Ancra International
- Whittaker Controls
- AAR Cargo Systems
- Boeing Aerospace
- Barry Controls
- Meggitt Aerospace
- Parker Hannifin Aerospace Corporation (Parker FSD)
- Circle Seal Aerospace
- Kelly Aerospace
- Curtiss Wright
- Honeywell
- United Technologies Aerospace
Low Quantities.
Many of these companies order lower quantities. One of the companies listed here will order less than 50 parts at a time. Many of these companies order 250 parts or less. Kinetic Die casting will accept any purchase order quantity.
Contact Kinetic Die Casting Company when you need any of the following: Low Quantities, Great Quality, Fast Delivery.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, CA 91605
Aerospace Die Castings and Aircraft Die Castings
Die Casting Aerospace Parts
Airplane Die Casting Parts
Die Casting Aerospace Part Pictures
Airplane Die Casting Part Pictures
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Die Casting Aerospace Parts Prices
Posted in Aircraft Parts, Blogger, Diecasting Process, newsletter
Tagged #diecasting, #kineticdc, Aircraft Parts, Airplane Castings, Airplane Parts
Leave a comment
