Kinetic Die Casting Company Jobs. Kinetic Die Casting Company employs several people with different jobs in the die casting industry. Some jobs are similar to other industries, such as Quality Inspectors, Sales Positions, Managerial Jobs, Accounting Positions, Clerical Jobs, Production …
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Tag Archives: Aluminum Auto Parts
Production Advantages of Die Castings Used for Car Parts
Production Advantages of Die Castings Used for Car Parts. Strength and durability – These are the most important requirements for automobile parts. Nowadays, the industry has a strong demand for die castings used for car parts. Die casting is a metal working process that performs efficiently on large-scale productions. If we will compare it with other processes like sand casting, forging and extrusion, die casting produce car parts with higher yield strength (breaking point). It is used to produce both mechanical and fixed parts of cars
To better understand the advantages of die-casts, one must know the basic processes behind it. First, the metal is melted in a furnace separate from the die fixture. Then, it will be injected into the dies. A pair of dies forms the mold cavity, which contains the intended shape of the part. This is known as cold-chamber processing, which is common in producing die castings used for car parts. As the metal solidifies, the dies are intensely compressed. The pressure results in very strong castings.
The tools for automobile die casting are very expensive, reaching hundred thousands of dollars. The large capital makes the process suitable only for large-scale manufacturing lines. However, it is a good investment because it minimizes human intervention for die castings used for car parts. Die-casted products are precise in depth, size and shape. This is perfect for fixtures, frames, sprockets and engine blocks of cars. The process produces little or no scrap and deformities. Therefore, there is no need for post-machinists to perform trimming or sanding. If there are metal scraps, they can easily be recycled.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Processing Motor Vehicle Die Cast Parts
Processing Motor Vehicle Die Cast Parts. Many automotive parts companies are now using die casting. It is a metal-working procedure which is intended for large scale productions. Motor vehicle die cast parts are known for ease in production and performance against multi-directional stresses. These parts are used as stationary parts like the vehicle frame and engine fixtures. They are also intended for mechanical parts like gears, engines and chains.
Die casting and its variants always compress molten or semi-molten metals. Hence, pressure and temperature are always important factors. As for motor vehicle die cast parts, they are usually created through cold chamber die casting. The type of casting depends on the type of metal. Majority of metal products in the automotive industry utilize aluminum and magnesium. Cold chamber method is the one appropriate for such high-melting point metals.
The metal is melted in a separate furnace. As it is cooling down, it will be transported to the dies, which contain the target shape. Depending on the strength specifications and type of metal, pressures between 10 to 175 mPa will be maintained until the metal solidifies. This can produce a wide range of shapes from the simple to the intricate: rods, bars, billets, planes and fixtures. They require little or no post machining because die casting results in precise shapes and thickness.
Motor vehicle die cast parts include engine blocks and some gears, which are mostly made of aluminum and magnesium casts. The combination of these two metals is very tough, even when subjected to repeated load and high temperatures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote
Advantages of Aluminum Chassis Castings Over Plastic Chassis
The Advantages of Aluminum Chassis Castings Over Plastic. The use of aluminum chassis castings have increasingly become popular in recent years, particularly in the automobile industry, due to growing pressure to decrease vehicle weight to cut fuel consumption. While both aluminum and plastic are easy to produce, an aluminum chassis can dissipate heat better than a plastic one, thus preventing cars from overheating. Also, aluminum keeps its shape better even in severe weather conditions.
In karting, two of the materials normally used in the construction of the belly pan or chassis of a cart are plastic and aluminum. Both plastic and aluminum chassis castings are lightweight, but plastic is the more inexpensive option. However, the advantages of using aluminum chassis castings far outweigh those of plastic, which has a lot of disadvantages. Compared to aluminum, plastic is not usually thin enough for countersinking to make the fasteners flush. Plastic also has a tendency to discolor and swell when it comes in contact with fuels, oils, and grease. When exposed to warm temperatures, plastic expands and becomes wavy or starts buckling, which results in a wavy belly pan surface. Cold temperatures, on the other hand, cause some types of plastic to become brittle and eventually shatter. Aluminum chassis castings, while being expensive, does not encounter the aforementioned problems that plastic has. Additionally, the biggest advantage of aluminum is that is can be dimpled so that it can give a countersink in thin metal, and this enables the use of flat head screws. The end result is a perfectly smooth belly pan.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Pressure Die Casting Aluminum Automotive Parts vs. Gravity Casting
Pressure Die Casting Aluminum Automotive Parts vs. Gravity Casting. Due to concerns regarding the harmful effects of fuel emissions on the environment, the automobile industry has been looking for ways to cut down fuel consumption thereby lessening fuel emissions. An effective way to reduce fuel consumption is to decrease car weight. Currently, lighter materials, such as plastic and aluminum, are being experimented with and used in the production of automotive parts. Aluminum in particular has several advantages. It is lightweight yet strong and durable. Additionally, using aluminum parts lessens the possibility for a car to overheat since aluminum is a very effective diffuser of heat.
Pressure die casting and gravity casting (also known as permanent mold process) are the most common methods used in the production of aluminum automotive parts. Both pressure die casting and gravity casting involve the liquefying of aluminum by subjecting it to intense heat and the use of molds. However, the similarities end there as pressure die casting and gravity casting make use of different kinds of molds as well as different ways of placing the liquefied metal into the molds. Pressure die casting uses hardened steel molds or dies, while cast iron molds covered with a ceramic mold wash are used in gravity casting. Pressure die casting makes use of pressure to inject the liquid metal into the mold, while in the gravity die casting process, the liquid metal is poured under gravity into the mold. Additionally, the resulting castings differ for both methods as castings made using gravity die casting are of medium size and have medium complexity and thickness, while castings resulting from pressure die casting can be small to medium with varying complexity and thin walls. When it comes to cost and labor, the die casting method is better as castings can be produced within closer dimensional limits and with smoother surfaces. The die casting method is also cheaper and produces castings at faster rates with less manual labor.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company Has Ethics
Contact Kinetic Die Casting Company 818-982-9200 if you would like us to die cast your existing product.
A few years ago, I was asked to visit “Rodney”, the owner of an aftermarket automotive parts company and a good Kinetic Die Casting Company customer.
Rodney placed three similar auto parts on a table and asked me if I could identify these parts? Were these parts from the same tool or were they from different die casting tools? I told him that one of the three parts was from a different die casting tool than the other two parts. He asked me to indicate which of the three was different, and I pointed it out. He said that was the part I shipped to him and was thankful that I was able to discern the difference between the three parts. He asked how I was sure the other two parts were from the same tool, I showed him the characteristics of the gate marks and ejector pin marks and told him that I was sure these two parts were from the same die casting tool.
He then told me that one of these parts he purchased from my competitor, a foreign die casting company. The other part he purchased at a local auto parts store. He said he is losing thousands of dollars in lost sales due to this foreign die casting company selling his product to an American automotive parts distributer.
Rodney told me he was saving ten thousand dollars a year purchasing die casting parts from this foreign company but now believes it will cost him as much as a million dollars in lost product sales because of the unethical practices of this foreign manufacturer. In a sense, he created his own competitor by purchasing cheap tooling from this offshore supplier.
More information http://www.kineticdiecasting.com/offshore.html
Kinetic Die Casting Company would never produce parts for anyone other than the owner of the die casting tool unless we receive prior written approval. If you want to purchase parts from an inexpensive American Die Casting Company, contact Kinetic Die Casting Company 818-982-9200.
Kinetic Die Casting is a california die casting companycalifornia die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
