Tag Archives: Aluminum Auto Parts

Toyota Motors Quality TasK Force to halt Recalls

Toyota Motor announced the creation of a North American “quality task force” as it struggles to repair its reputation in the wake of a series of mass recalls.

The task force will answer to Toyota chief executive office Akio Toyoda and will be responsible for implementing a six-point action plan aimed at improving quality, cooperation with regulatory authorities and creating greater regional autonomy.

Toyota has come under intense criticism for its handling of deadly safety defects which led to the recall of more than eight million vehicles worldwide.

“We are making fundamental changes in the way our company operates in order to ensure that Toyota sets an even higher standard for vehicle safety and reliability, responsiveness to customers, and transparency with regulators,” said Steve St. Angelo, a top executive at Toyota’s North American manufacturing unit who was appointed chief quality officer for the region.

“The new organization will open the lines of communication globally and enable us to respond faster here in North America to any concerns about our vehicles,” St. Angelo said.

“In keeping with Akio Toyoda’s mandate, North America will have greater autonomy and play a critical role in decision making on recalls and other safety issues.”

St. Angelo will join his counterparts in Japan on March 30 for the first meeting of the automotive manufacturer’s special committee for global quality. The North American task force will also work closely with an independent advisory panel led by former U.S. transportation secretary Rodney Slater.

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Toyota Unveils Repair Plan After Mass Recall

Toyota’s U.S. arm on Feb. 1 said it would start fixing a technical glitch in its cars this week after recalling millions of vehicles in a public-relations nightmare for the world’s top car maker.

Toyota said the company “developed and rigorously tested” a fix to the problem with accelerator pedals in faulty models and had also come up with “an effective solution” for vehicles currently in production.

“I want to sincerely apologize. I know that the recall has caused many of you concerns and for that I am truly sorry … I know that we let you down,” Jim Lentz, president of Toyota’s U.S. sales arm, told CNBC.

Lentz said the fix could be completed “in a short period of time depending on work force of your dealership. We hope to start these repairs in just a few days. Owners will be notified by mail when to set up a proper appointment.”

Toyota engineers have been putting the finishing touches to a repair to insert a “spacer” in the pedal mechanism, in order to increase the tension in a spring and reduce the risk of the pedal staying down.

Toyota pulled up to 1.8 million vehicles in Europe on Jan. 29, the latest in a series of recalls that has affected almost eight million Toyota cars worldwide — more than its entire 2009 global sales of 7.8 million vehicles.

The company has also temporarily halted U.S. production of eight models.

Toyota’s president Akio Toyoda kept a low profile last week as the company, founded by his grandfather over 70 years ago, battled to contain the fallout. In his first public remarks since the recall went global, the Toyota family scion gave a brief apology to a Japanese television crew on Jan. 30.

Automotive Parts

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Kinetic Die Casting Company makes Aluminum Automotive Parts

Kinetic Die Casting Company makes Aluminum Automotive Parts. In the recent decades, aluminum has been starting to encroach upon the automobile industry. From steel, manufacturers have shifted to aluminum for different parts.

Kinetic Die Casting Company makes Aluminum Automotive Parts. Aluminum has become an important part of the automobile industry because of its several good characteristics. First of all, of all other metals it is the most reflective. It is also less corrosive as compared to steel. Kinetic Die Casting Company, like other metal manufacturers, uses the die casting method to mold aluminum. This produces a smooth surfaced automotive part – not needing welding or other post-production processes.

Aluminum automotive parts range from whole chassis to small engine parts. These are produced by metal companies and automotive manufacturers. In the past years, full aluminum cars have been introduced into the market. These cars are perfect since they are able to reach the standard for fuel efficiency because of their lightness. They also keep the car light and speedy. Even though they are more expensive because of the aluminum, its light weight helps save energy and money. Also, aluminum is recyclable so more manufacturers consider it. Ultimately, aluminum is a good substitute for steel since it is just as sturdy and it has much more to offer.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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Methods for making Aluminum Automotive Parts

Methods for making Aluminum Auto Parts. Every single day, thousands of auto parts are made and produced by different auto companies: Chevrolet, Honda, Nissan, Toyota, and more. Many automotive parts are manufactured by net shape to save costs on additional labor and wasted materials. The metal aluminum is often used for car parts or auto parts for they are only a third of the weight of steel parts. Machining holes into the aluminum during production is easier. Indeed, aluminum proved to be the better metal compared to other metals because of its many beneficial properties.

To create aluminum automotive parts, the metal has to first undergo the die casting manufacturing process. First, the aluminum is being liquefied. The liquid metal will then be injected into the molds to take up the shape as dictated by the mold. Around 1,500 PSI to 30,000 PSI is applied, so that the liquid is forced into the mold perfectly. This will ensure accuracy in its dimensions. Afterward, the molds are set aside to cool and once open, the aluminum automotive parts are perfectly finished.

The end result of this method is extraordinarily amazing: accurate dimensions and great surface finish. Parts can be remade with equal standard and consistency each time.

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Toyota Automotives Recall Highlights Reliance on Suppliers

A safety recall by Toyota of 2.3 million vehicles due to a problem with accelerator pedals made by U.S. firm CTS Corp. has highlighted the Japanese giant’s growing dependency on components that are not made in its factories.

Toyota is famous for its close contacts with suppliers in Japan, where it effectively owns many parts makers, enabling engineers from both sides to be in constant communication over product development.

But as it expanded its production aggressively overseas over the past decade, Toyota has turned to foreign suppliers with which it has looser ties. As a result, some experts say, its legendary quality may have suffered.

“Toyota is obsessed with cost-cutting, halving costs here and there. That has put a big burden on suppliers,” said Zenjiro Imaoka, visiting professor of risk management at the Tokyo University of Agriculture and Technology.

“The pressure on suppliers in turn could damage quality control,” said Imaoka, who has authored several books on supply management, including Toyota’s famous “Just-in-time” inventory strategy.

The Toyota group owns dozens of companies in Japan’s industrial and automotive sectors, including a steel company, precision equipment makers, and auto parts producer Denso Corp., itself a Fortune 500-listed company.

But that intimacy with suppliers has become frayed over the years as the carmaker’s appetite for revenue grew and it failed to develop equally strong ties with suppliers overseas, analysts said.

“Toyota’s supply management in Japan was confined to within its group. But in the U.S., relations with suppliers are limited to a contract and there’s a lack of communication and working together in the field,” said Imaoka. “The US is such a lucrative market that Toyota threw away its management strategy, hell-bent on boosting its total market value,” he added.

The Japanese manufacturer declined to say what proportion of a Toyota car is typically made up of components produced by external companies. A car has parts provided by “too many suppliers to count,” said Toyota spokesman Yuta Kaga. He said the accelerator problem did not relate to Toyota’s dependency on suppliers because “each part is inspected for safety before it is built into the car.”

Fierce global competition and a severe global economic downturn have spurred automakers to cut costs, scale down research and development activities and outsource component production, assembly, and sometimes quality testing.

“A carmaker can have tens of thousands of suppliers making things including even the smallest bolt,” said Atsushi Ishii, a supply chain analyst at auto consulting company CSM Worldwide.

“A carmaker like Toyota often designs the general layout and the structure. That’s why it’s crucial to maintain a close relationship with your suppliers. It’s difficult to lay the blame on the supplier if a problem with one part emerges. The issue likely lies more with how it was assembled,” he said.

Analysts said that Toyota’s accelerator problem may have less to do with the pedal itself but more with how it was assembled as part of the car. “Generally speaking, one defective part does not necessarily equate with a defective car,” said SMBC Friend Research auto analyst Shigeru Matsumura. “It could be that the problem emerged when it was put in contact with, for example, an overheated or leaking part,” which may be a reason why quality inspectors failed to spot any defects, he said.

CTS Corp. has said that Toyota accounts for only three percent of its annual sales and stressed that the pedals at the centre of the recall were manufactured based on the Japanese company’s own design specifications.

Its other customers include Honda, Nissan and Ford — which said on Jan. 28 that it was suspending production of a commercial vehicle sold in China that uses a pedal part made by the same supplier.

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