How Are Aluminum Military Parts Used? Aluminum is an especially useful material for the military as there are countless military vehicles and equipment that are made from aluminum or with aluminum parts. The history of aluminum military parts can be …
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Aluminum Die Casting Capabilities
Kinetic Die Casting Company uses aluminum die casting to product parts, here are some capabilities.
http://www.kineticdiecasting.com/capabilities.html
Die casting is a process that involves creating metal parts. This is achieved by forcing molten metal under high pressure into a mold or die cavity. It greatly reduces the need for further post-production processing by producing high quality surfaces, among other things. Most of the tools and products that people use are produced through this process.
There are different materials used for die casting. One of the most commonly-used materials for this process is aluminum. Aluminum die casting is often used for producing automobile parts and gears and surgical equipment. It is also the preferred material for networking and telecom infrastructures and equipment.
Among other things, aluminum die casting alloys are lightweight. They have a minimum section thickness of 0.89 mm (0.035 in) and a minimum draft of 1:100. In spite of their being a lighter material, they nonetheless belong to the stronger and harder types. They have an ultimate tenile strength that ranges from 40.5 to 48/ksi and the hardness is between 80-120 HB. The melting range is approximately from 960-1200 degrees Fahrenheit, making them among the most durable when subjected to extremely high temperatures.
Aluminum die casting alloys are rustproof, non-staining, and have a high conductivity percentage at 55.6-78.6/Btu/fthr.F (thermal) and 23-31% (electrical) per IACS standard. They are most ideal for complex shapes and thin walls and for most electronic applications. Since most aluminum-based alloys are made from 95% recycled materials, their use contributes a lot to the promotion of green technology.
Summing it up, aluminum-based alloys offer an efficient, cost-effective, and nature-friendly material for developing and improving products and tools that help make people’s lives easier and more productive.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Die Casting Capabilities. Look at this website page for more details: http://www.kineticdiecasting.com/capabilities.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Parts Die Cast in Aluminum: The Utilization and Benefits
Parts Die Cast in Aluminum: The Utilization and Benefits. The process of die casting involves the injection of molten metal into a die cast tool, which is a mold made of steel. This set-up is then subjected to high levels of pressure to create complex designs and structures. The subsequent parts are then utilized to serve as essential components of a bigger equipment. Die casting machines can variety from 400 to 4,000 tons, but the machine size doesn’t really have anything to do with how a product will turn out. It will depend on the method used to die cast, which is either the hot chamber or the cold chamber procedure.
Whoever is involved in businesses that need metal parts on a regular basis, it is important to know that choosing the proper alloy is essential to guarantee the stability and the durability of the assembled equipment. Depending on usage, some alloys are better suited than others. For example, the zinc alloy is suggested for use in sink faucets, aluminum is prudent for auto parts, and magnesium works well with electronic devices.
Manufacturer, KDC Company
Kinetic Die Casting 818-982-9200 (www.kineticdc.com) was founded in 1994 and is currently based in Los Angeles, California. To date, they have helped a lot of industries that are in require of metal parts. During the years they have constantly proven to their customers that they can be trusted with their work and service.
In trying to get a better idea where die cast materials are commonly used, here are some of the things we use that utilize die cast products:
Boxes made of Aluminum
Also named aluminum housings or aluminum enclosures, these are extensively used because of their lighter weight compared to steel products. They can be easily grounded and they are electrically conductive, and this is the reason computer and telecommunications companies are among the main customers of metal work businesses. Automobile companies also buy aluminum housings for their motors and car transmissions.
Aluminum Parts made for Speakers
Aluminum and zinc companies also produce metal parts for speakers. These are usually resulting from zinc and aluminum alloys. They make up the frames and the back cover of the speakers. In addition, die cast products are not only utilized in speakers, but they are also used in guitar amplifiers and other music equipment.
Aluminum Parts for Lighting
Using the aluminum alloy for lighting fixtures is preferred because of its good thermal properties. Before die casting was used to manufacture light fixtures, welding was the method they used to create housing for lights. Many have found this to be labor intensive and expensive, plus the designs of the parts were limited. Now, die casting allows the manufacturer to create designs grounded on the customer’s taste. Some examples of lighting parts include fixtures for airport runways lights, medical lights, and commercial lights.
Aluminum Car Parts
Aluminum die casting can also be found in car parts. Die cast parts are used in aluminum wheels, engine blocks, brand logos, handles, mirrors, and clutches. If you want to save some money, you can try communicating the Kinetic Die Casting Company because they make parts that are suited for Chevrolet, Toyota, Nissan, Honda, and Jeep vehicles.
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This is the blog on the Kinetic Die Casting Company web site. KDC makes several types of Aluminum Parts for Brackets. Look at this website page for more details: www.kineticdiecasting.com/bracket.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Classification of Porosity in Die Casting Parts
Classification of Porosity in Die Castings. Porosity in casting aluminum alloys directly affects the reliability and quality of products which incorporating die cast metals into their design. Die Casting Manufacturing companies rely on advanced technologies and methodologies to minimize porosity so as to avoid additional overhead.
The types of porosity in die castings vary in terms of their characteristics. The three basic classifications however are continuous, blind and totally enclosed, which are manifested in four general types namely micro, micro/macro, funnel and macro.
Continuous Porosity
The first instance of continuous porosity in metal castings is the presence of leak path from a particular enclosed section towards another. The Micro Manifestation shows a slow single-point leak.
The second instance of continuous porosity is the presence of collective defects which are interconnected in many areas. The Micro/Macro Manifestation of such characteristic is multiple leak points at a slow rate.
The third instance of continuous porosity is the presence of externally visible defects with micro-sectional defects. The Funnel Manifestation is a slow single-point leak.
The fourth instance of continuous porosity is the gross visible defects in the surface of metal castings, shows extreme leaking in the Macro level.
Blind Porosity
The first circumstance is the absence of visible defects on the surface of die cast metals while micro manifestation displays a weeping of contaminants towards the surface. A wet or darkened region is also visible. On the other hand, the said casting holds pressure.
The second circumstance is the absence of visible imperfections on the surface. There are however darkened parts of the casting surface. The Micro/Macro Manifestations include gushing of machining fluid towards the surface. The castings on this instance still hold pressure.
The third circumstance is the visible die cast porosity and pitting on the surface. The Funnel Manifestation includes discoloration of the surface and weeping of machining liquids.
The fourth circumstance of blind porosity is the display of visible porosity holes on the surface of the metals and the roughness of the said surface. The Macro Manifestation includes surface discoloration and the presence of contaminants.
Totally Enclosed Porosity
Defects and impurities are not visible on the surface which is often caused by material shrinkage or gas accumulation. Shrink porosity is characterized by irregular shape and rough surface. Gas porosity is displays a smooth and regular shaped castings.
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Tagged aluminum, Aluminum Alloys, Aluminum Auto Parts, Casting Metal, die casting tooling
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What are aluminum die casting parts?
What are aluminum die casting parts? Aluminum die casting parts are casts which are made entirely from aluminum. Aluminum is the most common type of non-ferrous metal that is used in the industry today and the main reason why is because it is cost effective. It is lightweight and can easily withstand the highest types of operating pressure or temperature. It is also nonmagnetic, has strong corrosion resistance and it is also a great conductor of electricity, making it great for electronic devices. Aluminum aids in fuel efficiency and has many uses when it comes to the transport industry because it has unbeatable weight to strength ratio. Some typical uses of aluminum die casting include the realms of electrical housing, telecommunications, home appliances, lighting, power tools, aircraft parts and automotive manufacturing.
The key benefits of aluminum die include the little to no machining requirements and recyclable qualities. In order to produce the castings, the process of die casting is applied. Die casting is a type of versatile process which is based on producing engineered parts by forcing metals under high pressure in a reusable mold. The molds, or die, can be designed in order to produce various shapes and designs based on repeatability and accuracy. Parts can easily be defined with textured and smooth surfaces through the use of aluminum die. Once the casting is done, the output is designed to have serviceable and attractive finishes. Aluminum die castings are among the highest type of mass produced items in the metalworking industry and it can be found in thousands of companies and industrial products. Die cast parts are integral components for products ranging from toys to automobile parts.
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This is the blog on the Kinetic Die Casting Company web site. The most common metal cast is A380 Aluminum Die Casting Alloy. Look at this website page for more details: www.kineticdiecasting.com/tech.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Sand Casting Compared to Die Casting
Sand Casting Compared to Die Casting. If you are wondering which is better- sand casting or die casting – then this is the right article for you. Whether you need to know about sand casting or die casting advantages or a assessment of both, this article will certainly help you.
In order to have a stronger view of what is better, you must first know what these two methods are all about. Sand casting, as its name proposes, forms its mold with the help of a pattern or model which is pressed into a kind of sand mixture. Die casting on the other hand utilizes toughened tool steel as a mold in making its cast parts.
Both processes are decent choices of metal casting method. It just determined by what kind of metal parts you plan to cast or produce. For big hollow metal parts like cast aluminum automobile parts, sand casting is characteristically used. For minor and more detailed metal parts, die casting is the more perfect process. The casting weight range for sand casting is essentially unlimited while die casting has a range from 1oz up to 20 pounds.
When it comes to mass producing parts, which involves intricate details and flat surface, die casting is the more ideal method. It is because die casting process has a dimensional tolerance of as low as .001 inch, while sand casting has a minimum of .010 inches.
Money-wise, initial expenses for die casting are pricier than the first costs used for of sand casting. Nevertheless, in the long run, die casting has a lot inexpensive labor cost associated to the labor cost experienced by sand casting.
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This is the blog on the Kinetic Die Casting Company web site. We are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
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