Tag Archives: Aluminum Die Casting Company

Why Draft Angle in Die Casting is a must.

Why Draft Angle in Die Casting is a must. In the process of die casting, having the correct draft angle combined in die casting molds is a very vital thing. It is one of the factors that will affect the entire quality of the die casting parts fashioned.
What is Die Casting Draft angle?

Did you ever notice that the sides of a cupcake pan are inclined in a certain angle towards the center of the pan? If you inspect the pan, the sides are not straight but rather slanted at a certain degree. With that as an example, draft angle in overall sense, is an angle unified into the wall of a mold, making the opening of the cavity a bit wider than its base.

Die Casting draft angle is the angle that is unified into the walls of the die casting mold permitting the die casting part to be effortlessly ejected from the mold.

Is draft angle in die casting molds really essential?

The justification behind the need for draft angels on die casting molds lies from the very nature of the die casting procedure – injection molding process -and also, the unavoidable issue of mold reduction.

Die casting manufacturing process for metal parts is done by pushing the molten metal into a mold cavity. These mold cavities are completed with toughened tools that have been machined to the net shape of the die casting parts.

The injection of the molten metal into the mold voids is a high-pressure process. The high pressure forces the molten metal into close contact with the walls inside of the mold cavities. The high-pressure packing of the surface of the mold’s cavities makes it hard to get the die casting part out of the mold. In short, the ejection process will be compromised.

With the above explanation, it is absolutely clear that draft angle is indeed a necessity.

This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Sand Casting Compared to Die Casting

Sand Casting Compared to Die Casting. If you are speculating which is better- sand casting or die casting – then this is the right article for you. Whether you want to know about sand casting or die casting advantages or a comparison of both, this article will surely help you.

In order to have a stronger view of what is better, you must first know what these two methods are all about. Sand casting, as its name suggests, forms its mold with the help of a pattern or model which is pushed into a kind of sand mixture. Die casting on the other hand utilizes toughened tool steel as a mold in making its cast parts.

Both processes are decent choices of metal casting method. It just depends on what kind of metal parts you plan to cast or produce. For big hollow metal parts like automotive cylinder heads, sand casting is typically used. For minor and more detailed metal parts, die casting is the more perfect process. The casting weight range for sand casting is essentially unlimited while die casting has a range from 1oz up to 20 pounds.

When it comes to mass producing parts, which entails intricate details and flat surface, die casting is the more favored method. It is because die casting process has a dimensional tolerance of as low as .001 inch, while sand casting has a minimum of .010 inches.

Money-wise, initial expenses for die casting are pricier than the first costs used for of sand casting. Nevertheless, in the long run, die casting has a lot inexpensive labor cost associated to the labor cost experienced by sand casting.

This is the blog on the Kinetic Die Casting Company web site. Kinetic Die Casting is a Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/profile.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

@kineticdc #kineticdc

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A Comparison: Die Cast Parts or Plastic Parts

A Comparison: Die Cast Parts or Plastic Parts. Within the past decade, plastic molded products have become plentiful in the market. More and more plastic products are being shaped as extra to metal products such as faucet, door knobs, and chair braces. Die casting manufacturing industry is facing an opposing that produces products that do not disintegrate or rust. However, the question is, which is actually better, Die Casting Parts or Plastic Parts?

Durability

Die cast parts are essentially stronger likened to their plastic counterparts. In cases that a material is desired to be built thin and yet tough, die cast parts are desirable. Also, die casting parts can endure a wider range of temperature than their plastic counterparts, permitting them to be more ideal in severe working environments with dangerous temperatures.

Furthermore, since, die casting manufacturers use non ferrous type of metals like aluminum, zinc and magnesium, the quarrel that die cast parts are most probable to corrode easily lacking out of the picture.

Environmental Issue

When it comes to issues with environment, plastic products do not promise very well. If you wonder how long plastic products biodegrade, then the answer is: it takes at least few hundred years. This suggests that old and non-practical plastic products are going to flood the landfills. Likening these plastic products to die cast parts, the latter is really made of recycled material. About ninety five percent of metal utilized in die cast parts production is recycled from recovered parts. With this, metal is established to be a more maintainable material that could be used not only once but countless times over.

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Die Casting People Needed

Kinetic Die Casting Company http://www.kineticdiecasting.com is seeking experienced die casting people. We are growing rapidly and need people who understand die casting.

Find out more on this webpage:
http://www.kineticdiecasting.com/employment.html

Send salary requirements and working history on resume to:
Kinetic Die Casting Company
www.kineticdiecasting.com

6918 Beck Avenue
North Hollywood, CA 91605
job@kineticdc.com

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Different Die Casting Alloys

Different Die Casting Alloys. Die casting is the method of manufacturing metal parts by pushing the melted alloys in the molds under high pressure. The high pressure is vital because it can diminish the air cavities that can form throughout the creation of the parts. There are two procedures that can be utilized in die casting: hot chamber and cold chamber process. They change in the time desirable to finish the cycle and also in the sort of alloys that can be utilize in the machines to make die cast parts. Alloys with low melting point can be manufactured in hot chamber and those with high melting point in the cold chamber.

The customary die casting alloys employed in die casting are aluminum, zinc, copper, magnesium, tin, and lead. They have diverse metallurgical properties so the treatment in these alloys relies on their nature.

Aluminum, copper, and zinc alloys are the standard die casting alloys utilized in die casting. Aluminum is not developed as pure aluminum because it is tends to hot cracks and shrinkage. So makers merge it with others such as silicon and copper. A use of aluminum parts relies on how greatly alloying element is alloyed with the aluminum. Engines utilize aluminum with high silicon content.

Copper is corrosion resistant and can diminish ductility so it usually alloyed with other metals. Copper parts are typically for plumbing and marine applications. Corrosion resistance is vital in these things.

Zinc has high melt fluidity so it can be utilized in precision parts such as connector housings, gears, and sprockets. It is more often than not alloyed with aluminum but in low amount only.

The other die casting alloys that can be utilized are magnesium, tin, and lead. Magnesium is the lightest alloy that can be die cast. Tin and lead, on the other hand, are high in thickness and can be employed in parts that are required to be corrosion resistant.

Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

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