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Tag Archives: Aluminum Die Casting Company
Which is the Right Die Casting Alloys
Which is the Right Die Casting Alloys. Choosing the alloy right for a component counts among the main concerns for casters and designers of die cast parts. They ought to be not only being well-versed on the different properties of die casting alloys. Their information should go further than the cost of each material and expand to a systematic examination of the drawbacks and rewards of each alloy. The thin walls and sections, for example, of a special design would need metals of better strength and fewer cubic inches.
Basically, there are six die casting alloys for deliberation. These are: aluminum, zinc, magnesium, copper (bronze), lead, and tin. The more scientific specifications of die casting alloys cover: zinc aluminum, AZ91D magnesium, ZAMAK alloy, AA 380, AA 384, AA 386, and AA 390. The exacting characteristics of each of these materials for die casting offer definite compensations for the designed component.
Aluminum, for instance, is light but possesses high dimensional constancy suitable for complicated designs and thin walls. It is corrosion-resistant, with great mechanical properties, high electrical and thermal conductivity, and retains strength even at high temperatures. Zinc, in contrast, enjoys the benefits of being simple to cast among other materials with its low melting point. It could be counted on for high impact strength and high ductility for a long-lived die. Simply plated, zinc materials stand as the finest die casting alloys for small parts.
Machining would be the simplest if magnesium is utilized as die casting alloys. Although it is the lightest alloy to die cast, magnesium boasts of a strength-to-weight ratio benefit. High hardness could be copied from copper, as well as high resistance to corrosion. With its mechanical properties highest among die cast materials, copper is wear-resistant, dimensionally stable and strength near that of steel components. High density is what lead and tin alloys bring to the die caster. They are the well-matched die casting alloys for components with tremendously close dimensions and those that require to be particularly corrosion-resistant.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
The Basics of Cold Chamber Die Castings
The Basics of Cold Chamber Die Castings. Cold chamber die castings are a method of die casting that utilized, as an alternative of a hot chamber, a cold one. When starting the procedure, the liquefied metal is taken from the crucible and then place into a shot sleeve. Later, a hydraulically operated plunger pushes the melted metal into the die. In order to reduce the decline that typically happens during solidification, as many material as achievable is forced into the die cavity. Injection pressures typically have to reach over 10,000 PSY or 70,000 KPa in order for the machine to function the way it should.
Cold chamber die castings are more often than not crucial when the alloy is not qualified for utilization in hot-chamber machines for a range of reasons. Such metals that need the cold chamber include aluminum, copper, zinc and magnesium alloys. Beforehand, the materials must be thawed using a furnace. The problem with using cold chamber die castings is that the cycle time is a lot slower, since the melted metal requires to be transported to the cold-chamber machine from the furnace.
When die casting, the die cast tooling required are completed out of steel because classic cast iron cannot take high pressures. This can provide another setback to using the cold chamber, for the dies end up being very costly, since steel is a expensive metal. The dies can hold multiply cavities, or just one mold cavity, and there must be two dies – one for separation, and one for ejection of the finishing product which could be like aluminum tile molds. Many kinds of cold chamber machines are obtainable with a mixture of features, but all of them function at utmost competence.
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Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
The Cold Chamber Die Casting
The Cold Chamber Die Casting. Metals in a variety of sizes and shapes are shaped through many casting methods and one of them is die casting. Die casting manufactures sturdy alloy in different shapes and can be fabricated in many indistinguishable pieces. The method needs machines with molds or dies where the melted alloy is located and hardened. The alloys typically utilized in die casting are aluminum, zinc, copper, magnesium, tin, and lead which can make like golf ball heaters. They have different metallurgical properties and they can be utilized depending on their properties.
There are two processes in die casting: hot-chamber and cold-chamber die casting. Metals with low melting point can be located in hot chamber machines while those with high melting point can be located in cold-chamber machines. Also, the dissimilarity between the two is the major procedure in which the alloys are shaped.
In cold chamber die casting, the alloys are thawed in a furnace divided from the machine. When the alloys are already melted, they are transported to the dies through the use of hydraulic or mechanical piston. In the cold die chamber, the alloys are speedily toughened. One of the difficulties of using the cold chamber die casting is the longer time required for the alloys to be fashioned because of the extra time for relocating the alloys to the chamber. A ladle is utilized to convey the molten metal from the furnace to the cold chamber. The ladle can be manual or automatic in terms of operation.
Examples of alloys that can be used in cold chamber are aluminum, magnesium die casting parts, and copper alloys.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Cold Chamber Die Castings
Cold Chamber Die Castings. Die casting method essentially consists of injecting molten metal under high pressure into a mold or die. It is an adaptable method of fabricating reusable steel molds. The molds are planned to manufacture intricate shapes with high degree of correctness and repeatability. There are two primary processes in die casting, hot chamber and cold chamber.
Hot chamber die castings are utilized for alloys with low melting pot that do not readily attack and wear away metal pots, cylinders and plungers. While cold chamber die castings are utilized for alloys with high melting points like aluminum alloy casting, most ordinary of which is aluminum.
Cold chamber die castings make use of manual method in pouring molten metal. A hydraulic operated plunger will close the cold chamber port. Then, it forces metal into the locked die at very high pressure. The machine uses a disconnected melting furnace and weighs quite a lot of pounds.
The cold chamber die casting machine is situated outside the furnace, as evaluated to hot chamber zinc die casting. Thus, it entails a means of moving the melted alloy from holding furnace to the cold chamber which is fastened between the die casting machine front platen and the die. Transporting the melted metal is normally done with a ladle mechanism. Cycle times can vary between 10 seconds for smaller machines and up to 2 minutes for larger ones.
Cold chamber die casting is more well-liked in the manufacturing industry because of its inexpensive production cost and toughness. It may be more intricate than hot chamber die casting but its steadiness is more beneficial.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Are aluminum die casting parts stronger and cheaper than steel?
Are aluminum die casting parts stronger and cheaper than steel?
How can an aluminum die cast part be stronger than a steel weldament? Kinetic Die Casting, Inc. makes an aluminum die casting Boomerang cam lever part for a lift manufacturer that once was a two pound steel welded unit. This unit consisted of two steel plates, 1/8″ thick, with holes drilled, tapped, and welded to steel spacers with a bushing at each end, then painted. Occasionally, these units would fail in the field. Manufacturing costs ran about $7.00 per part in production quantities of 1,000 each week. Another difficulty is that it took three to four weeks to make the first steel part and only a few 100 could be produced a week. This hindered increased sales.
Kinetic Die Casting now produces these parts in aluminum die casting that weigh only 3/4 pounds; the steel unit weighed over two pounds. The aluminum die casting parts are stronger (3x greater axial load) and more reliable. There is no need for paint on the aluminum die casting parts. The Kinetic Die Casting part price of each die casting unit is less than $3.00.
Kinetic Die Casting can help you develop an aluminum die casting that will reduce weight, increase strength, and cost you less money.
Advantages of the Aluminum Die Cast Part over the Steel Weldament:
- 3x greater axial load strength.
- Fewer part failures in the field and fewer returns to the OEM.
- Part weight is 2.5x less in aluminum saving money in shipping cost.
- Production quantities (1,000’s) within a few days instead of weeks as before.
- Production rate is faster as an aluminum die cast part.
- Raw part manufacturing cost is 2.3x less as an aluminum die cast part.
- Finishing cost is less as an aluminum die cast part.
- Better looking parts as a die cast part.
- More details here http://www.kineticdiecasting.com/steel.html
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
