Die Casting Molds. Aluminum die casting is the method for manufacturers to fulfill orders for large quantities of small to medium sized metal parts. This versatile process has been placed among the highest volume products made by the metalwork industry. …
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Tag Archives: Aluminum Die Casting
What are Auto Parts in 2020?
The most abundant metals found on earth is aluminum. Aluminum die casting is strong, flexible, lightweight, recyclable, malleable, and corrosion-resistant. These properties are factors that make the aluminum a great choice for material in producing cars and aluminum die casting car parts.
Die Casting, rolling, extrusion, or forging can be used to manufacturing with aluminum. When rolled under extreme pressure, the aluminum becomes thinner and longer. It becomes any of the three widely used forms: plate, sheet, and foil.
In North America, transportation is representative of the largest market for aluminum manufacturing. Where manufacturing of cars and trucks are concerned, the aluminum is the second most widely used component. Top reason for this is because producers are keen in improving the gas mileages of their vehicles. Since aluminum is about one-third the weight of steel, the entire vehicle mass can be reduced significantly. Aluminum Auto Parts Manufacturing will Gain Momentum.
As car manufacturing continue to conduct research about aluminum die casting and how best they can use this metal to manufacture excellent quality vehicles, more companies will start turning to aluminum as an alternative material to steel and iron.
These days, aluminum auto parts made of aluminum die castings include: valve covers, aluminum alloy wheels, carburetors, as well as body and closure panels, or flooring. Aluminum die casting manufacturing is still used at a very low volume. Mass manufacturing production will only be feasible once research finds out how aluminum die casting can really become more useful than steel or as strong as steel.
Concerns for reliability and safety are the major factors that inhibit the full blast manufacturing of major car parts. As car makers gain more confidence in the methods and techniques to manufacture high-quality aluminum die casting auto parts, the public is yet to drive the more economical cars made out of aluminum die casting.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
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Veterans Day 2020
Today is Veterans Day. This day is an official United States public holiday, that is observed annually on November 11, that honors military veterans; that is, persons who served in the United States Armed Forces. It coincides with other holidays, including Armistice Day and Remembrance Day, celebrated in other countries that mark the anniversary of the end of World War I; major hostilities of World War I were formally ended at the 11th hour of the 11th day of the 11th month of 1918, when the Armistice with Germany went into effect. The United States previously observed Armistice Day. The U.S. holiday was renamed Veterans Day in 1954.
Veterans Day is not to be confused with Memorial Day, a U.S. public holiday in May; Veterans Day celebrates the service of all U.S. military veterans, while Memorial Day honors those who died while in military service. It is also not to be confused with Armed Forces Day, a minor U.S. remembrance that also occurs in May, which specifically honors those currently serving in the U.S. military.
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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
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Machining Aluminum 2020
Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.
Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.
Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.
Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.
Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.
Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
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The Casting Process in 2020
Casting is the process of molding metals into different shapes and sizes to create metal parts. One of the oldest casting methods is gravity casting. Gravity casting uses gravity to make sure that all the parts of the mold is filled by the melted metal like aluminum or zinc. A gating system is produced to ensure a good flow of liquid metal. Basically, all you will need is a gating system a good two piece mold and the melted aluminum. After the liquid aluminum is poured into the mold, it will be left to cool. Even with this simple process, complicated pipe designs may be possible by casting pipes into the mold. However, because you will primarily rely on gravity, it is not ensured that the metal will seep into all the parts of the mold. An inferior plate may be produced. Gravity casting can produce as many as 100 parts in a day.
On the other hand, die casting will surely produce an accurate model of the planned metal fixture. This is because it uses high pressure to pump the melted aluminum into the cold chamber mold. Also, the high pressure ensures the smooth and shiny surface of aluminum parts. Die casting can make 500 to thousands of parts in a day.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
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Die Casting Tooling: 4 Types of Dies 2020
Die Casting Insert Molds
Die Casting Tooling: 4 Types of Dies. Dies, or more appropriately termed as die cast tooling, are one of the most essential parts when it comes to die casting. Naturally, you cannot make a certain alloy component without creating the perfect mold – which is why dies are also often called die casting molds. The actual creation of dies begins with the blueprint of the piece or pieces that is to be developed. This is not as easy as it sounds. Very stringent measures are undertaken to make sure that the dies fit every configuration of the overall design. Often the blueprints, the die casting tooling and the corresponding pieces that come from the first two have to be worked over until the perfect pieces are achieved. Only then can mass production of the said pieces can continue.
As such there are 4 known existing types, and these are: single cavity die, multiple cavity die, unit die and the combo die or the combination die.
Single cavity die casting mold, as the name implies, refers to mold that is often used in the creation of a single component. Usually, the very large pieces of metal works are created from single cavity die to ensure that the pieces are “flawless.” On the other hand, multiple cavity die refers to molds that have smaller components but are identical in design. This type of die is more economical when it comes to mass production of smaller pieces.
Unit dies are best for the creation of different pieces that would be fitted to create one larger piece, or unit. This is best for the medium to small pieces as well. Lastly, there is the combo die. The combo die can be a mix of two of the aforementioned dies above or all three. This is great for assembly line production.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
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