Pressure Die Casting Aluminum Lighting Fixture Parts vs Gravity Casting. Because of the discovery of aluminum hundreds of years ago, different beautiful metal fixtures have been created easily, without the difficult processes of welding and other methods. This is made …
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Value for Kinetic Casting Production
Value for Kinetic Casting Production. Casting is known as a metal-forming process for producing various kinds of engineered metal parts. Manufacturing is done by injecting molten metal that has been pressurized into the steel die. After the metal injection process, the die casting machine clamps down the mold and forms several die casting parts. Enclosure parts, military items, speaker items, consumer metal parts, appliance items, and transportation parts are good examples.
Diecasting dies or die casting molds are extremely resilient, and are also capable of producing complicated shapes that are packed with an impressive level of accuracy and repeatability. Die casting parts, such as hardware and military parts are also popular for their smooth, sharply defined or textured surfaces. Most of these parts have a consistent dimension.
Manufacturing parts like zinc box components,military components, speaker components, metal casting components, automotive items, and transportation parts using the die casting system is known to be the most organized manner of converting raw materials into finished products. Businesses use die casting for mass producing small to medium size parts. This is the major reason why most of these parts can be found in different industrial, commercial and consumer products.
Diecastings are manufacturing using non-ferrous items like copper, lead, aluminum, magnesium, tin, pewter, and zinc-based alloys. Even many zinc enclosure items,airplane parts, lighting fixture parts, consumer metal items, motor parts, and transportation parts are made of these elements. Some parts require machining, while there are some which can be producing without machining. The duration of an entire die casting process varies. Some small parts can be finished in less than a second. On the other hand, larger components can be completed in two to three minutes.
Kineticdc Casting Company aluminum hardware parts, military parts, lighting fixture components, consumer metal components, motor items, and housing items are becoming popular due to its cost effectiveness. Even though the material has a lighter weight, it can resist higher temperatures. Aluminum alloy is produced with the following essential features – non magnetic, good electrical conductor and highly resistant to corrosion. Aluminum die castings can be found in electrical housing, lighting facilities, zinc hardware items,military items, Industrial parts, commercial metal parts, automotive items, and gardening components.
KDC Die Casting boosts fuel efficiency in cars and it has varied uses in the transportation industry because of its unmatched strength to weight ratio.
Little machining work are required since the entire process offers very close tolerances. When you’re using aluminum materials, these items are highly recyclable Non-magnetic.
Kinetic Diecasting Company produces materials which are durable and are very economical. The finished product has the best mechanical and physical properties. KDC Die Casting offers many advantages for the end consumer as well as the producer. When you’re using aluminum, the manufacturing process will be a lot faster and the finished parts will have the same strength as metal. In addition to this, you will never encounter any difficulty when it comes to the price since KDC Diecasting Company parts are a lot cheaper.
Why go for less? When you can easily have the best die casting materials that are appropriate for your commercial needs?
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Kinetic Die Casting First Metal Flow Video
This Video of the aluminum alloy metal flow into a die casting mold to produce an Aluminum Heat Sink used in an Aluminum Lighting Fixture
Kinetic Die Casting Company www.kineticdc.com uses software to check the metal flow into into this Heat Sink Die Casting Mold. This Metal Flow video shows the metal flowing into the die casting Mold or Die Casting Tooling. Aluminum Heat Sinks like this one are used in the lighting industry. This video shows a two cavity die casting mold. Call us today at 818-982-9200
- Where Aluminum Lighting fixtures Are Used:
- Medical offices use hanging light fixtures.
- Parking garage lighting fixture housings.
- Bullet light fixture.
- Street traffic light housings.
- Walk light housings.
- High temperature light housings.
- Outdoor coach lights.
- Wall sconse fixtures.
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Call us when you need a lighting fixture part made in aluminum. We will be happy to tell you if you can save money using the die casting process.
Call 818-982-9200 or Email sales@kineticdc.com
Do You Know Why Lighting Manufactures Use Aluminum Lighting Parts?
Do you know why lighting manufactures use Aluminum Lighting Parts? Lighting Fixtures and Parts are electrical parts and devices used to create artificial light or illumination outdoors or in houses and buildings. Lighting fixtures are classified as indoor lighting fixtures or outdoor lighting fixtures. A complete lighting fixture unit consists of the light source or lamp, the light reflector for directing the light, an aperture (with or without a lens), the outer shell or housing for lamp alignment and protection, an electrical ballast, if required, and connection to a power source. A wide variety of special light fixtures are created for use in the:
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o Commercial Outdoor Lighting
o Automotive Lighting Industry,
o Aerospace Lighting,
o Marine Lighting and
o Medical Offices use Hanging Light Fixtures.
o Parking Garage Lights
o Airport Runway Lights
o Medical Lighting
o Commercial Lighting fixtures
o Lighting Fixture Housings.
o Bullet Light Fixture.
o Street Traffic Light Housings.
o Walk Light Housings.
o High Temperature Lighting Housings.
o Outdoor Coach Lights.
o Wall Sconce Fixtures.
More Information:
o (http://www.kineticdiecasting.com/lighting_fixtures.html)
o (http://www.kineticdiecasting.com/lighting.html)
Kinetic Die Casting Company produces these die cast Lighting Parts at rates of a few hundred to several thousand parts each day to satisfy our customers’ production needs.
In the past, lighting parts manufacturers mostly used steel as material for their lighting products. Aluminum is a more recent innovation in the field of lighting fixtures manufacturing, although aluminum lighting parts have been in the market for a long time as well.
In fact, these days, aluminum is the material of choice for builders and engineers who are constantly looking for lighting fixtures for their projects.
Aluminum lighting parts have many advantages over those made of other materials. In terms of cost, for example, lighting parts that are made of aluminum are cheaper than those made of other materials because the raw material itself is relatively cheaper. When it comes to performance, lighting parts that are made of aluminum are also top-notch. For one, the material is highly conductive and has excellent thermal properties that allow it to withstand high temperatures.
Aluminum lighting parts are also convenient to transport, because they are three times lighter than their steel counterpart. And because they are heavier, even transportation costs are minimal, compared to transporting steel. There are a wide range of aluminum lighting parts in the market these days. The wide selection is caused by the fact the aluminum is flexible and pliable, allowing manufacturers to produce parts in different shapes and sizes, and for any application that they can be used for.
To get a price for aluminum die casting lighting fixture parts or die casting tooling to make aluminum lighting fixture parts, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Posted in Lighting, newsletter
Tagged aluminum, aluminum lighting fixture, aluminum parts, Kinetic Die Casting Company, Lighting Parts
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Aluminum Lighting Fixtures and Parts
Aluminum Lighting Fixtures and Parts have been produced for many years. Aluminum Die Casting Lighting fixtures are less expensive than other manufacturing processes. Aluminum light fixtures have good thermal properties and are used in applications where high temperature power supplies and bulbs are used. In former years, lighting housings were welded together, which was labor intensive, costly, and had limitations on the shapes available. Aluminum Lighting Fixture Parts can be many shapes and sizes, used in many lighting applications, and can be manufactured net shape. Aluminum weighs 1/3 of a comparable steel part. The aluminum part would cost less to ship due to the weight. Aluminum lighting fixtures can be produced in quantities of a few hundred to thousands of aluminum lighting fixtures each day. Aluminum fixtures are electrically conductive and can be grounded.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Aluminum Die Casting Lighting Fixture Parts
Aluminum Die Casting Lighting Fixture Parts from aluminum sand castings. A customer who is a lighting parts manufacturer buys an aluminum sand casting fixture for his lighting products. This sand casting is an “Aluminum Trolley Mount” used to clasp his lighting fixtures from the ceiling in a room. This aluminum trolley fixture has to be strong and look good to be part of his lighting products. He has been using this aluminum sand casting for quite a long time. The initial sand casting cost less to get started with a new product line and die casting cost a little more. The sand casting tooling costs less than $5000 to get started and the part price in this case is about $70 each part. My customer buys about 50 parts a month. His total cost to purchase these castings in a year after the tooling is paid for would be $70 per part times 12 times per year times 50 parts per month ($42,000 per year). Can this part be cost effectively manufactured as an aluminum die casting lighting fixture?
Aluminum Lighting Fixture Die Castings
The die casting part will require die cast tooling. This tooling will take about 10 weeks to be made and will cost about $28,000 to be made. This seems too costly for some but if the yearly total cost is calculated it will show that the tooling cost is reasonable. The part price in this case is $8 each part. A simple calculation will show the cost of the die castings with the die casting tooling will be better than the cheaper sand casting price.
Aluminum Die Castings
Part Price — $ 8.00
Annual Quantity — 600
Total parts cost — $4,800
Tooling cost — $28,000
Total product cost — $32,800
Aluminum Sand Castings
Part Price — $ 70.00
Annual Quantity — 600
Total parts cost — $42,000
Tooling cost — Paid for already
Total product cost — $42,000
The aluminum die casting option will cost about $9,000 less the first year and over $30,000 less each year afterwards. Die casting aluminum is a greater option.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
