Aluminum Die Casting is a process which was developed almost 200 years ago. It is done by using high pressure and injecting a molten metal liquid of the desired material into a mold and allowing the liquid to solidify. Typically, …
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Aluminum Die Casting Lighting Fixture Parts
Aluminum Die Casting Lighting Fixture Parts from aluminum sand castings. A customer who is a lighting parts manufacturer buys an aluminum sand casting fixture for his lighting products. This sand casting is an “Aluminum Trolley Mount” used to clasp his lighting fixtures from the ceiling in a room. This aluminum trolley fixture has to be strong and look good to be part of his lighting products. He has been using this aluminum sand casting for quite a long time. The initial sand casting cost less to get started with a new product line and die casting cost a little more. The sand casting tooling costs less than $5000 to get started and the part price in this case is about $70 each part. My customer buys about 50 parts a month. His total cost to purchase these castings in a year after the tooling is paid for would be $70 per part times 12 times per year times 50 parts per month ($42,000 per year). Can this part be cost effectively manufactured as an aluminum die casting lighting fixture?
Aluminum Lighting Fixture Die Castings
The die casting part will require die cast tooling. This tooling will take about 10 weeks to be made and will cost about $28,000 to be made. This seems too costly for some but if the yearly total cost is calculated it will show that the tooling cost is reasonable. The part price in this case is $8 each part. A simple calculation will show the cost of the die castings with the die casting tooling will be better than the cheaper sand casting price.
Aluminum Die Castings
Part Price — $ 8.00
Annual Quantity — 600
Total parts cost — $4,800
Tooling cost — $28,000
Total product cost — $32,800
Aluminum Sand Castings
Part Price — $ 70.00
Annual Quantity — 600
Total parts cost — $42,000
Tooling cost — Paid for already
Total product cost — $42,000
The aluminum die casting option will cost about $9,000 less the first year and over $30,000 less each year afterwards. Die casting aluminum is a greater option.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Why Brass Die Casting Lighting Fixtures are a Good Choice
Why Brass Die Casting Lighting Fixtures are a Good Choice. There are two very common techniques used in making lighting fixtures out of brass – sheet lighting fixtures and brass die casting lighting fixtures. In the case of sheet brass fixtures, they are created by taking sheets of solid brass then bending the brass sheets into the desired shapes. This can be accomplished by making use of a high-pressure machine press. The machine press will stamp the brass sheets into their molded shapes. In comparison to die cast brass, sheet brass is much thinner. It is however more economical.
Brass die casting lighting fixtures on the other hand, make use of molds. Liquid brass will be poured into these molds to form the lighting fixtures. Most manufacturers and suppliers prefer die cast molds because of their quality and durability. For parts and fixtures that require consistent fits, efficient finishes and tight tolerances, brass die casting is well preferred. A method called sand casting is often used as an alternative to die casting. In this method a temporary mold made from packed sand is used. Brass is poured into the sand mold and when the brass hardens, the sand mold is broken away. This however does not come close to the efficiency and preciseness of die cast molds.
Brass die casting lighting fixtures speak of nothing but quality, durability and longevity. Even under rugged, humid or corrosive outdoor environments, brass lighting fixtures will last a lifetime. Furthermore, when it comes to aesthetic beauty, nothing can compare to the classic and stylish appearance of brass.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Posted in Brass Die Casting
Tagged aluminum lighting fixture, brass, Brass Die Casting, brass parts, Lighting, Lighting Parts
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The Advantages of Brass Die Casting Hardware
The Advantages of Brass Die Casting Hardware. Brass die casting hardware are always a good choice if you’re looking for die casting hardware. Brass castings hold a lot of several benefits over their counterparts. Brass is an alloy that combines the strengths and characteristics of zinc and copper. Whether you are looking for lighting fixtures, lock parts, swimming pool parts or even electric motor parts, it’s recommended that you look for those products that were created through brass die casting. It does not matter where you are making your purchase of the hardware, whether from an online retail site or from a brick and mortar hardware store, it’s very likely that they have brass products on their shelves so look out for them first.
Brass die casting hardware boasts of several advantages over hardware that are made from other types of alloys such as aluminum, magnesium, zinc, lead, copper and tin.
First, brass is very resistant to corrosion. Even if it’s subjected to salt water, it can still last for a long time. So if you’re looking for hardware that are going to be submerged in water most of the time such as swimming pool parts, getting those made of brass will be a good start.
Second, brass has exceptional strength, high durability, efficient resistance to heat, and of course an appearance that is very pleasing to the eyes. Wherever brass is used, whether on a piece of furniture or house fixture, it brings class and positive aesthetics to it.
With that said and done, brass die casting hardware should be on top of your list when looking for die cast products.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Posted in Brass Die Casting
Tagged aluminum lighting fixture, brass, Brass Die Casting, brass parts, Lighting Parts, Manufacturing
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Examples of Aluminum Lighting Fixture Parts
Examples of Aluminum Lighting Fixture Parts. Aluminum is a lightweight, non-toxic, and non-magnetic metal. It is also resistant to corrosion and can be easily molded and formed into many different shapes. Additionally, there is plenty of aluminum to be had so issues regarding the availability of the metal are nil. Because of these properties, aluminum is one of the most ideal metals for the production of various goods, such as lighting fixtures.
Aluminum lighting fixture parts can be found in various medical lighting products as well as in medical offices where there are hanging light fixtures made from aluminum. Other examples of aluminum lighting fixture parts are endcaps on light fixtures and housings for various kinds of light fixtures, such as parking garage lighting, street traffic lights, walk lights, and high temperature lights. Aluminum lighting fixture parts also come in the form of decorative lighting poles manufactured from rustproof aluminum that is given extra protection against rusting by a powder coat finish. Additionally, aluminum is utilized for light fixtures themselves, such as bullet light fixtures, wall sconce fixtures, and outdoor coach lights. Even though aluminum is lightweight, the metal is highly resilient against extreme weather conditions and seasonal changes. Additionally, the production of aluminum lighting fixture parts is generally cost-effective as aluminum is quite inexpensive.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Why You Should Consider New Aluminum Lighting Fixture Parts
Why You Should Consider New Aluminum Lighting Fixture Parts. For some time, lighting fixtures for various applications are manufactured with great labor. The parts are carefully welded and shaped in order to make a good fit for the lighting source. Because of the seemingly complicated works that takes place in the manufacture of steel lighting parts, the cost of such pieces is relatively expensive. Those who cannot avail of the steel lighting parts are now considering the use of new aluminum lighting fixture parts for their products.
Aluminum is a kind of metal that is very pliable. It can easily conform to the desired shape and size of the manufacturer. However, even though it is malleable, it is still a durable material for lighting purposes. It is relatively more resistant to rusts and other harmful elements. Aside from this, aluminum also provides a good heating facility for the lighting fixtures that are used for thermal applications. Unlike with plastic, it does not “burn” with constant use.
Aluminum lighting fixture parts are available in various sizes and shapes. You can instantly acquire parts that are suitable for your lighting fixtures. Parts that are manufactured from cast aluminum are considerably lighter than steel. Because of this, you can have the pieces assembled and installed without having any troubles with them.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
