The aluminum die casting manufacturing process is quite similar to permanent mold casting. Both processes start out by melting or liquefying the aluminum, that is going to be used. The melted materials will then be injected into die cast molds …
Continue reading
Tag Archives: aluminum parts
The Roles in Welding Aluminum Parts
The Roles in Welding Aluminum Parts. Have you ever heard of welding? The welding industry is growing fast and the requirements for the materials are also getting tough. It is in this sense that the welding companies see the usefulness of aluminum and its alloys. Basically, the aluminum die cast parts types are fairly amenable when it comes to welding metalwork pieces. Aluminum is after all considered to be one of the best metals to use because of its fluidity during the heating process. Even when a much lower or a relatively higher temperature is used, there is really no problem in handling the aluminum and its alloys.
First of all, aluminum bears properties that react effectively in the welding process. It easily melts and then never cracks even after solidifying. The procedure of aluminum welding is performed depending on the aluminum parts types. Many of these parts are those that contain the so called commercial grade aluminum which are compacted with about 99% of purity. Therefore, the effects of the heat treatment vary as well. Those that have lead or copper in them are too hard to weld and usually end up cracking during the process of welding.
Secondly, the welding procedure of the aluminum parts types include the TIG and MIG along with the other traditional techniques of resistance welding, plasma, gas, and use of covered electrodes. TIG is the approach used in generating the fine surface finishes and in the welding of pipes and repairing the castings. Meanwhile, the MIG technique suits the welding of thicker aluminum metal pieces that require a longer welding cycle.
Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Efficiently Manufactured Aluminum Lighting Fixtures
Efficiently Manufactured Aluminum Lighting Fixtures. Aluminum Lighting Fixtures are used in buildings, homes, tunnels and other man made structures that would eventually need artificial lighting because the sun’s rays doesn’t reach them. It is an integral part of any man made building because people rely mainly on their eyes to navigate and accomplish tasks, without lighting they wouldn’t be able to work or get to where they need to. Aluminum Lighting Fixtures are also used in outdoor lighting as well. This means that they will be exposed to sun, rain and other elements which can damage them. They use aluminum so that it can last longer.
Furthermore, Aluminum is one of the most durable and strongest materials that are used today. It is more durable, if not just as durable as steel, but at the same time it is cheaper as well. This metal can be mined all over the world which makes it very accessible. Also, aluminum is just a third in weight compared to steel which makes it easier to work with. In turning the metal into the finished product, nothing is better than using aluminum die casting.
Die casting is a manufacturing process which is similar to permanent mold casting. The first step is the same wherein the material used is melted into liquid form. The difference is that in die casting, the liquid is injected into high pressure molds. They will then be allowed to cool and solidify and the result is that die casted Aluminum Lighting Fixtures are better accuracy in dimensions, smoother surface and much more uniform compared to permanent mold casting.
Light Fixture Die Casting Parts
Kinetic Die Casting Company makes aluminum die castings as Lighting Fixture Die Castings. We make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
The Best of Aluminum Die Casting Companies
The Best of Aluminum Die Casting Company. A lot of manufacturers always look for the best aluminum die casting company. Aside from their products needing a lot of aluminum die parts and components, the metalworking industry provides a variety of companies that offer the same type of service. Although competition may be tough and selections may come in great numbers, there is always the possibility of choosing the wrong company to execute your specific needs. A lot of sample companies have their own catalogs online that prospective customers may review and take note of. It is important to have an overall knowledge of the common rates and processes involving die casting prior to selecting your own aluminum die casting company.
Furthermore, such companies commonly provide intensive analysis of how their process is done. An ideal aluminum die casting company has a specific team for every step involved in the die casting process. These subdivisions allow better outputs of dies by use of well conducted design imports. The specific people who oversee the manufacturing system should also conduct quality control to provide consumers with the best products in accordance to their specific requests. Most dies require precise measurements that must be followed regardless of the number of items being requested. There are also die casting companies that specialize in complex pressure vessels as well as other difficult components. These are companies that have been around in the industry for quite some time and have mastered the entire process of aluminum die casting. Consumers must also be on the lookout for companies that have proven themselves throughout the years and have efficiently served the metalworking industry.
Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
The Different Types of Die Cast Tooling
The Different Types of Die Cast Tooling. Die cast tooling are the dies and the molds used for die casting. These die cast tools many forms namely Trim Dies used for die cast parts, Die Cast Family Mold Tooling, Complete Class “A” Die Cast Mold Tooling or Die Tooling, Unit Die Tooling, Prototype Die Cast Tooling Inserts and Die Cast Tooling Inserts.
The die cast tooling inserts since among all the die cast tooling, these are the least expensive. These actually are just enough steel to create cavities plus extra steel to put up with the fluctuations of the temperature of molten metal injecting under force. To extend the tooling life, the inserts should be heat treated to reach their proper hardness, not too hard and not too soft. Making it too soft will cause it to easily get damaged or easily wear from erosion and making it too hard, on the other hand could result to the steel cracking due to high temperature. Toolmakers who do not use enough steel in the inserts may reduce its potential life.
Furthermore, the die casting tooling inserts need to be supported by a type of holder so that metal could be injected into it and also to provide a sort of a path for the metal to pass and go in while the gases escape. These gases should be removed because it can produce porosity. This holder of inserts are called unit die, family die or mold base.
You will need to ask expert toolmakers to do this job for you. You just simply need to look online for you to find the expert that could help you. Varying websites of different die casting companies can be found in the internet. All you need is to choose which is the one nearest you.
Kinetic Die Casting Company makes aluminum die castings using Die Casting Tooling. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
The Disadvantages of having Porosity in Die Casting
Disadvantages of porosity in diecasting. Diecasting is a method of molding molten metal, plastic and resin into whatever shape you desire. In order to do this, a machine will need to pour the molten substance into a container and then force it inside the mold until it cools down. The substance will eventually harden and take the form of the die cast mold it is in. Die casting is commonly used in making toys, instruments, costumes and even costumes. However, there are certain problems in which the products become porous which contributes a lot to its brittleness. This is commonly known as die cast porosity, an unwanted result brought about by air pockets and void space inside the molded material. Products with porosity typically are considered to be of low standard and poor in quality. Here are some disadvantages of die casting porosity.
Air pockets inside a die cast product; can cause weakness of the material. The structure becomes less stable because the density of the particles melded together is not balanced due to small voids of space within. There are also times when die casting porosity makes the product look less appealing to the buyer or consumer, due to the impression that porosity is a result of low quality machine and materials. Chances of infiltration are also high due to an imbalance in the density of the material. Luckily, there are a lot of ways to reduce the chances of cast die porosity. However, it would also mean an increase in your expense, but it would also increase the chance of more consumers because of your high grade product materials.
Kinetic Die Casting Company makes aluminum die castings using Die Casting Tooling. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
