Tag Archives: aluminum parts

Sources of Porosity in Die Castings

Sources of Porosity in Die Castings. The formation of bubbles in the castings results to die casting porosity. Porosity in die castings in defects caused by bubbles, often resulting from machine inefficiency, temperature variances, etc.

The following enumerates the most common sources of porosity in die castings.

Air Entrainment

Once air is trapped in the castings upon pouring of metallic substance into the die and the same air was not able to escape during solidification, a metal casting defect is expected to result from it. Both the temperature and the pressure directly affect the formation of such die casting porosity.

Blow Holes

When from a core, gas bubbles are blown into the liquefied metal, causing holes when solidified. This is also known as blisters.

Oxides

Some defects in die casting are caused by oxides. Oxide formation causes defects on the surface or in the subsurface of the die cast parts. In steel castings for example, the removal of inclusion material by blasting causes associated porosity. These are the grassy areas in steel castings.

Pinholes

Pinholes are characterized by the formation of tiny bubbles caused by less soluble gases. During solidification, soluble gases must dissolve upon combination with liquefied metal. Once insoluble gasses remain, defects such as pinholes will appear on the castings.

Shrinkage

Shrinkage normally occurs during solidification of liquid metal. An allowable degree of shrinkages is considered by die casting manufacturing companies. However when shrinkages goes beyond the allowable level forming a defective casting, this is considered a manufacturing cost. Die casting products are often deformed due to shrinkages in various forms.

This is the blog on the Kinetic Die Casting Company web site. KDC also writes about Porosity in Die Casting. Look at this website page for more details: www.kineticdiecasting.com/porosity.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Reasons To Buy American Die Casting Parts

Reasons To Buy American Die Casting Parts. American die casting parts are created through the die casting process. Basic die casting consists of injecting molten metal through high pressure under a steel mold called die. Die machines are then used in clamping an aluminum ton which is equal to the amount of allowed pressure needed in exerting the die. The machines used in the die casting process ranges from 400 tons to over 4000 tons. Regardless of size, the fundamental difference between the 2 die casting machines is the process of injecting molten metal to die.

If you based American die parts with parts produced through other processes, you will instantly see the differences. For instance, in American based die casting versus regular plastic molding, the products created in American casting have stronger parts and closer tolerances with greater durability and stability. American based products have stronger resistance and temperature extremes; that is why they are great in electrical projects. If we compare die casting with sand casting, American types produce parts which have thinner walls and closer dimensional areas or limits with smoother surfaces.

Through die casting, production and labor costs are also lowered. Against permanent molding, such a process offers the same advantages with permanent molding. The only difference with permanent molding is again with the costs. If we compare parts made through American based parts with those made through forging and stamping, the parts have more complex shapes, have cast coring holes which are not available through forging or stamping and has reduced assembly time. That is why it is better to acquire American die casting parts based on standard die casting rather than using other methods of production.

This is the blog on the Kinetic Die Casting Company web site. We are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Kinetic Die Casting is the Correct Die Casting Business

Kinetic Die Casting is the Correct Die Casting Business. Searching for the right die casting company for box parts, airplane components, speaker parts, commercial metal parts, appliance items, and housing components, the quickest and the most reliable way is to browse through the internet. You’ll see different die casting businesses that have varied specializations. Some companies specialize in box items, airplane components, speaker components, metal casting components, automotive components, and transportation parts, but most of them deal with zinc die casting.

Consider these tips in selecting the most suitable die casting business where you can get the right aluminum hardware items, military parts, speaker parts, metal casting items, motor parts, and housing items:

Production – prior to entering into a contract of sale with any company which is involved in die casting, you have to know whether or not they’re creating or manufacturing high quality hardware such as box items, airplane items, speaker parts, commercial metal items, motor components, and transportation parts. You can go to different forums that continuously discuss the organization’s finished products or you may also read the clients’ testimonials that were posted on the store’s official website. Of course, the best thing is to ask your friends if they know one or two companies that can provide the right materials.

Credibility – not all die casting companies can handle the best works especially when it comes to enclosure items, airplane items, lighting fixture parts, metal casting parts, motor items, and housing parts. You have to keep in mind that the company has the duty to provide its clients or potential customers all the necessary details or information about their business, such as the date when the organization was established as well as the names of various industries that they’re working for. It’s also best to deal with a die casting business that is certified by the right government body. The certification serves as a proof that the business is one of the finest when it comes to die casting since it has passed all the essential requisites.

Manufacturing Services provided – you’ve got to learn more about the different services which are being offered by the die casting business. Zinc parts have to be made in an accurate way, and this is the most compelling reason you have to choose the right die casting company.

Price – In these difficult times, everyone has to be practical. In this line, before you sign up for any die casting solution, it is critical that you compare the costs which are being offered. Select the company that can offer the best price; however, be sure that this will not put in danger the quality of the product.

Get in touch with the business – you should not hesitate to place a call or to send a message so as to satisfy your queries. Most of these die casting providers have a customer support hotline which can provide all the details that you require.

There are many benefits that you can obtain when you choose the right die casting business. Aluminum castings permit you to attain various types of complex forms and designs for different die cast alloys. This would mean that you can easily obtain customized castings which are more suitable for your business. Contact Kinetic Die Casting Company (www.kineticdiecasting.com) at 818-982-9200 for the best die casting company today so you can get the best items!


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This is the blog on the Kinetic Die Casting Company web site. we make die casting parts as Aerospace Die Casting Parts. Look at this website page for more details: www.kineticdiecasting.com/aerospace.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Steps in Die Casting

Steps in Die Casting. What is Die Casting? How are die cast parts made?

Die Casting is a process which involves the filling of liquefied metals onto a mold cavity under a certain degree of pressure. The metals are ejected from the mold once they are solidified. This process is used by many companies in supplying the growing demand for precision metals.

The mass production of molded metal parts is preferred by most metal fabricators and electronics manufacturers because high volume products are made in less than no time. Also, the parts are manufactured with precise dimensions.

The stages of producing die cast metals go in a cycle. Die casting manufacturing companies generally apply the following steps in molding metals.

To start with, the mold is attached to the machine, usually a set of two-halves die, so that a hollow interior can hold a liquefied metal substance when they are put together.

Step 1

The machine mechanically separates the die casting mold in two parts, exposing its hollow interiors. It shall contain nothing if the machine has not yet commenced the production process. If it is in the middle of the production, it shall contain a hardened metal.

Step 2

A lubricant is sprayed onto the interiors of the mold. If it is in the middle of the production process, the hardened metal part must first be removed. The two half molds are then put back together.

Step 3

Through a heat resistant ladle, the aluminum substance is automatically poured into a shot cylinder.

Step 4

The substance is then ejected into the mold under a required degree of pressure, where it is allowed to harden.

Step 5

Once the liquid substance transforms to its solid form, taking the shape of the mold, the machine automatically separates the two half molds. The metal part is released and the cycle starts again.

This is the blog on the Kinetic Die Casting Company web site. KDC also writes about Die Casting Draft Angle. Look at this website page for more details: www.kineticdiecasting.com/draft.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Finding the Best Zinc Parts Manufacturer

Finding the Best Zinc Parts Manufacturer. Manufacturers and OEM’s can receive many benefits from die casting. This is the main reason the production of different aluminum alloys through die casting became the most favored process for many metal casting manufacturers. Molten zinc is placed inside the die casting machine in order to produce the most durable hardware components, military components, Industrial parts, commercial metal components, automotive items, and transportation parts and other items. A considerable amount of pressure is likewise incorporated into the steel casting mold so as to be certain that all the end products will be useful.

Manufacturing die castings allow different companies to manufacture hardware components, airplane components, speaker parts, consumer metal items, automotive parts, and housing parts at an exceptionally faster and higher rate than other alloy components. Aluminum die casting, for one, can also obtain near net shape or dimension so the procedure of machining can be eradicated in order to produce excellent finished parts. The price of these finished products is a lot cheaper and you don’t even have to compromise when it comes to high quality.

Another advantage of using aluminum die casting is its lighter weight and its durable features. Further, the aesthetic value and appearance of aluminum box items, military parts, speaker parts, commercial metal items, automotive components, and transportation parts are more superior compared to other metal alloys. When shopping for the right producer of aluminum castings, you have to make sure that you choose a business that has been in this particular field for years. Moreover, the company should be particular in using aluminum materials since these items are corrosion resistant, versatile, and can be utilized for varied purposes.

Manufacturer Kinetic Die Casting (www.kineticdiecasting.com) is also known for producing varied types of box items, airplane items, Industrial parts, metal casting components, motor items, and transportation items and multiple items which are made of zinc material. The finished products have a longer lifespan, hence providing clients greater value for their hard-earned cash. If you seek fast and quality die casting production as well as delivery, then you can be sure that this company will provide all the services that you require. Many customers are seeking competitively priced die cast materials, but not all producers can provide the most excellent materials. Information from them at 818-982-9200.

One should check out the history of the company before you place an order for your own lighting fixture parts. With the right business, you can always expect all items to be shipped right on time and free from various defects. The company should likewise have secondary operations like power coating, machining, plating, painting, packaging and assembly. Many kinetic die casting businesses focus their attention on lower quantity production but these materials are very durable and versatile.

Today’s die casting business produces different components for many customers but you have to ensure that you are dealing with the right company so you can get the right products at the right price. Furthermore, the company tries to remain as diverse as possible so as to prevent a market segment from significantly affecting sales and production. Kinetic die casting assists producers who require different types of zinc die cast enclosure components, airplane parts, Industrial items, metal casting components, motor items, and transportation parts like those who are involved in housing industry.

This is the blog on the Kinetic Die Casting Company web site. We are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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