Tag Archives: aluminum parts

Steps in Die Casting

Steps in Die Casting. What is Die Casting? How are die cast parts made?

Die Casting is a process which involves the filling of liquefied metals onto a mold cavity under a certain degree of pressure. The metals are ejected from the mold once they are solidified. This process is used by many companies in supplying the growing demand for precision metals.

The mass production of molded metal parts is preferred by most metal fabricators and electronics manufacturers because high volume products are made in less than no time. Also, the parts are manufactured with precise dimensions.

The stages of producing die cast metals go in a cycle. Die casting manufacturing companies generally apply the following steps in molding metals.

To start with, the mold is attached to the machine, usually a set of two-halves die, so that a hollow interior can hold a liquefied metal substance when they are put together.

Step 1

The machine mechanically separates the die casting mold in two parts, exposing its hollow interiors. It shall contain nothing if the machine has not yet commenced the production process. If it is in the middle of the production, it shall contain a hardened metal.

Step 2

A lubricant is sprayed onto the interiors of the mold. If it is in the middle of the production process, the hardened metal part must first be removed. The two half molds are then put back together.

Step 3

Through a heat resistant ladle, the aluminum substance is automatically poured into a shot cylinder.

Step 4

The substance is then ejected into the mold under a required degree of pressure, where it is allowed to harden.

Step 5

Once the liquid substance transforms to its solid form, taking the shape of the mold, the machine automatically separates the two half molds. The metal part is released and the cycle starts again.

This is the blog on the Kinetic Die Casting Company web site. KDC also writes about Die Casting Draft Angle. Look at this website page for more details: www.kineticdiecasting.com/draft.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Finding the Best Zinc Parts Manufacturer

Finding the Best Zinc Parts Manufacturer. Manufacturers and OEM’s can receive many benefits from die casting. This is the main reason the production of different aluminum alloys through die casting became the most favored process for many metal casting manufacturers. Molten zinc is placed inside the die casting machine in order to produce the most durable hardware components, military components, Industrial parts, commercial metal components, automotive items, and transportation parts and other items. A considerable amount of pressure is likewise incorporated into the steel casting mold so as to be certain that all the end products will be useful.

Manufacturing die castings allow different companies to manufacture hardware components, airplane components, speaker parts, consumer metal items, automotive parts, and housing parts at an exceptionally faster and higher rate than other alloy components. Aluminum die casting, for one, can also obtain near net shape or dimension so the procedure of machining can be eradicated in order to produce excellent finished parts. The price of these finished products is a lot cheaper and you don’t even have to compromise when it comes to high quality.

Another advantage of using aluminum die casting is its lighter weight and its durable features. Further, the aesthetic value and appearance of aluminum box items, military parts, speaker parts, commercial metal items, automotive components, and transportation parts are more superior compared to other metal alloys. When shopping for the right producer of aluminum castings, you have to make sure that you choose a business that has been in this particular field for years. Moreover, the company should be particular in using aluminum materials since these items are corrosion resistant, versatile, and can be utilized for varied purposes.

Manufacturer Kinetic Die Casting (www.kineticdiecasting.com) is also known for producing varied types of box items, airplane items, Industrial parts, metal casting components, motor items, and transportation items and multiple items which are made of zinc material. The finished products have a longer lifespan, hence providing clients greater value for their hard-earned cash. If you seek fast and quality die casting production as well as delivery, then you can be sure that this company will provide all the services that you require. Many customers are seeking competitively priced die cast materials, but not all producers can provide the most excellent materials. Information from them at 818-982-9200.

One should check out the history of the company before you place an order for your own lighting fixture parts. With the right business, you can always expect all items to be shipped right on time and free from various defects. The company should likewise have secondary operations like power coating, machining, plating, painting, packaging and assembly. Many kinetic die casting businesses focus their attention on lower quantity production but these materials are very durable and versatile.

Today’s die casting business produces different components for many customers but you have to ensure that you are dealing with the right company so you can get the right products at the right price. Furthermore, the company tries to remain as diverse as possible so as to prevent a market segment from significantly affecting sales and production. Kinetic die casting assists producers who require different types of zinc die cast enclosure components, airplane parts, Industrial items, metal casting components, motor items, and transportation parts like those who are involved in housing industry.

This is the blog on the Kinetic Die Casting Company web site. We are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Additional Technical Die Casting Terms

Additional Technical Die Casting Terms. The pillar of modern manufacturing industries nowadays is the metal forming industries. The process of die casting aluminum metals produces tons of precision metal parts, primary products and by-products. Besides the basic terms used in die casting manufacturing procedure, it is important to know additional technical die casting terms.

Dowel Pin

It is a semi-permanent guide pin primarily used to maintain alignment between cavities in two halves die.

Eject

It is the process of pushing the hardened casting out of the die.

Gooseneck Machine

It is also known as Hot-Chamber Machine. It is mainly used with zinc, tin and lead-based alloys.

Hot Short

It is a term used to describe an die cast alloy which lacks ductility or has a tendency to become brittle at elevated temperatures. Materials of such characteristics do not have enough tensile strength to resist stresses resulting from cooling.

Intergranular Corrosion

It is a type of corrosion characterized by cracking along grain boundaries of metals or alloys upon exertion of tensile stress. Local difference in the composition common in alloy castings is often the cause of this circumstance.

Shot Blasting

It is a process of cleaning metal where a fluid blast off abrasive steel balls against the surface for a clear finish.

Shut-Off

It is a point where the surfaces of the two halves die are fitted together to stop the flow of liquefied metal between them.

Sprue

It is a hole in a die casting tooling in a hot-chamber die casting machine which is the primary entry point of molten metals towards the chamber.


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This is the blog on the Kinetic Die Casting Company web site. We are an American Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/american_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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Secure Mounting for Electronics

Secure Mounting for Electronics. Electronic items are usually very fragile and require only a single fall before being permanently damaged like aluminum guitar amplifiers. Another problem is that many of these items are usually mounted onto walls to save space and to increase their output. A good method to solve this problem is by simply putting these items on top of other surfaces. However, this reduces the quality of their output. The best solution is to purchase aluminum brackets to safely secure the electronic items on the wall.

Aluminum brackets are L-shaped pieces of metal that are used in pairs to make a surface for mounting electronics. These are oftentimes used in mounting speakers and other sound related electronics. The more recent application for this item is the mounting of computer monitors and flat screen televisions onto the wall. The variety of brackets that are used for this purpose have a swivel feature which allows the user to adjust the screen.

When purchasing aluminum brackets, it is important to first determine the product on which the bracket would be used on. This would dictate the type of bracket that could be used, the weight carrying capacity of the bracket, and the features that could be present in the bracket. Although this may seem as a hindrance for most people, it actually is not. Brackets are usually labelled with the products that they are compatible with so that customers do not have to bring their electronic items along with them. Also, brackets may come with the package of the electronic item being purchased making it redundant to purchase brackets in the first place.


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This is the blog on the Kinetic Die Casting Company web site. We are an American Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/american_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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What are aluminum die casting parts?

What are aluminum die casting parts? Aluminum die casting parts are casts which are made entirely from aluminum. Aluminum is the most common type of non-ferrous metal that is used in the industry today and the main reason why is because it is cost effective. It is lightweight and can easily withstand the highest types of operating pressure or temperature. It is also nonmagnetic, has strong corrosion resistance and it is also a great conductor of electricity, making it great for electronic devices. Aluminum aids in fuel efficiency and has many uses when it comes to the transport industry because it has unbeatable weight to strength ratio. Some typical uses of aluminum die casting include the realms of electrical housing, telecommunications, home appliances, lighting, power tools, aircraft parts and automotive manufacturing.

The key benefits of aluminum die include the little to no machining requirements and recyclable qualities. In order to produce the castings, the process of die casting is applied. Die casting is a type of versatile process which is based on producing engineered parts by forcing metals under high pressure in a reusable mold. The molds, or die, can be designed in order to produce various shapes and designs based on repeatability and accuracy. Parts can easily be defined with textured and smooth surfaces through the use of aluminum die. Once the casting is done, the output is designed to have serviceable and attractive finishes. Aluminum die castings are among the highest type of mass produced items in the metalworking industry and it can be found in thousands of companies and industrial products. Die cast parts are integral components for products ranging from toys to automobile parts.


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This is the blog on the Kinetic Die Casting Company web site. The most common metal cast is A380 Aluminum Die Casting Alloy. Look at this website page for more details: www.kineticdiecasting.com/tech.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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